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9024-065-G-11-14

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8.3 Troubleshooting

Have a good VOM meter with Min/ Max test button to check voltages and continuity.  A Meg-Ohm meter capable of checking up 
to 500 meg-ohms of resistance is necessary to properly check the integrity of the ground loops.  When a malfunction occurs, 
isolate the problem to one of three areas: 1) the operator, 2) the loop system, 3) the keying devices. 

Use caution when check-

ing high voltage areas.

Symptom

Possible Solution(s)

  Check that power to the operator is turned ON.

  Check for AC power (115/230) at the power input terminals. If power is absent, check incoming 

  power to operator.

  Be sure AC power switch is ON.  Check for 24 VDC at P2, terminals 1 (+) and 2 (-). If no power, 

  faulty bridge rectifier or toroidal transformer. If power is present, possible faulty board.

Operator will not run.  
Power LED is OFF.

  Press “Push to Operate” button or momentarily jumper terminal 1 to terminal 2 (or 1 to 6). If the 

  input LED does not come ON, check the terminal strip or replace the circuit board. If LED does 
  come ON, proceed to next steps.

 

Check Motor: 

Gate must be half way open before testing motor.

1.

 

Turn AC power OFF

 and remove plug P2 from circuit board.  On the P2 terminal, connect 

  terminal 1 to terminal 5 and terminal 2 to terminal 6. Turn AC power 

ON – CAUTION – HIGH 

 VOLTAGE. 

The motor should run, turn power 

OFF

.  

2.

 

With AC power still OFF

. Connect terminal 1 to terminal 6, and terminal 2 to terminal 5.

  Turn AC power 

ON – CAUTION – HIGH VOLTAGE. 

The motor should run in the opposite direction 

  as terminal 1 to terminal 5 and terminal 2 to terminal 6, turn power 

OFF

.

3.

 If the motor does not run, or runs in only one direction, problem can be a bad motor, wire 

  connections from the control board to the motor or a bad control board. If the motor runs in 
  both steps above, contunue troubleshooting control board and accessories.

Operator will not run.  
Power LED is ON.

1

. Check the input indicator LEDs. They should only come ON when a keying device (card reader, push button, etc.) is 

activated. If any of the input LEDs are ON continuously, this will cause the gate operator to hold open. Disconnect the 
keying devices one at a time until the LED goes OFF.

2

. Check any external secondary entrapment protection devices. Any short or malfunction in these devices can cause 

the gate operator to stop or to hold open.

3

. A malfunction in a loop or loop detector can cause the gate operator to hold open, or to not detect a vehicle when it is 

present over the loop. The LEDs next to the loop detector ports on the operator circuit board will light only when the 
loop has detected an object above it. If the LEDs stays on after the object has gone, then the loop detector has malfunc-
tioned. Pull the loop detector circuit boards from the loop ports on the operator circuit board. If the malfunction 
persists, the problem is not with the loop system. For more information on trouble shooting loops and loop detectors, 
refer to your loop detector instruction sheet and to the DoorKing Loop and Loop Detector Information Manual.

4

. Check to be sure that there are no shorted or open control wires from the keying devices to the gate operator.  If a 

keying device fails to open the gate, momentarily jumper across terminals 1 and 2 (or 1 and 6) on the gate operator 
circuit board. If the gate operator starts, this indicates that a problem exist with the keying device and is not with the 
gate operator.

5

. Check the high voltage supply. A voltage drop on the supply line (usually caused by using too small supply voltage 

wires) will cause the operator to malfunction. Refer to the wire size chart in section 3.1 page 23.

Summary of Contents for 9024

Page 1: ...tic clos ing de vice suc h as a tim er loop se ns or or simila r de vice sh all no t be em ploy ed SERIO US IN JURY OR DEATH CL AS S CE RTIFIED TO CA N C SA C2 2 2 NO 24 7 CO NFO RMS TO AN SI U L 32 5...

Page 2: ......

Page 3: ...imary Inherent entrapment sensing system Type A Secondary Provision for connection of photo sensors Type B1 and or reversing edges Type B2 Use this manual for the Model 9024 operator with circuit boar...

Page 4: ...ete Pad Setup or Optional Post Mount Kit 1 6 Positioning Operator and Chain 1 7 Attaching Operator and Chain 1 8 Endless Idler Assembly On Select Installations 1 9 DoorKing s Chain Tray Kit 1 10 Insta...

Page 5: ...stics 8 3 Troubleshooting 8 4 Accessory Items Model 9024 080 AC Input Power ONLY Wiring Diagram Model 9024 081 Solar Input Power ONLY Wiring Diagram 39 39 40 41 42 43 44 SECTION 7 OPERATING INSTRUCTIO...

Page 6: ...uld be installed in this area for safety See on next page and page 30 A gap measured in the horizontal plane parallel to the roadway between a fixed stationary object nearest the roadway such as a gat...

Page 7: ...horizontally or vertically project no more than is required to perform their intended function Physical Stops Permanently mounted and easily visible from either side of the gate Warning Signs Non Cont...

Page 8: ...separate access opening The pedestrian access opening shall be designed to promote pedestrian usage Locate the gate such that persons will not come in contact with the vehicular gate during the entire...

Page 9: ...d and maintained serious injuries or death can result Be sure that the installer has instructed you on the proper operation of the gate and gate operator system Be sure that the installer has trained...

Page 10: ...in which unauthorized access is prevented via supervision by security personnel This table illustrates the entrapment protection requirements for each of the four UL 325 classes A Inherent entrapment...

Page 11: ...for vehicular traffic flow at entrances or exits to areas such as parking garages lots or toll areas VEHICULAR HORIZONTAL SLIDE GATE OPERATOR OR SYSTEM A vehicular gate operator or system that control...

Page 12: ...minimize a pinch point for a 180 chain return Guide Rollers with Protective Covers Helps to minimize a pinch point on the gate Roller Bearing V Wheels with Protective Cover Helps to minimize a pinch p...

Page 13: ...positions Cantilever Steel or Aluminum 1 000 lb max weight per gate Chain tray recommended for gates over 20 ft Post mount installation when using a chain tray Single operator 40 ft max gate length D...

Page 14: ...ps Once the mounting position has been selected refer to pages 15 thru 18 for specific installation instructions Top View Idler Wheels and Chain Setup Top View Idler Wheels and Chain Setup Set operato...

Page 15: ...eights Idler Wheels and Chain Setup Set one chain Idler wheel at the center and one in the bottom position Set one chain Idler wheel at the top and one in the center position Idler Wheels and Chain Se...

Page 16: ...to attach to gate This is useful with long gates It supports the chain s weight and helps prevent chain stretching Gate in Close Position Endless Idler Endless Idler Gate in Open Position Gate shown i...

Page 17: ...t specifically for the Model 9024 P N 9000 015 The kit includes a base plate 2 posts and hardware to attach the operator to the base plate This kit will raise the operator and allow different chain he...

Page 18: ...ghten the chain Operator and chain are NOT parallel to gate Chain bracket does NOT align with idler wheels Chain bracket MUST line up with chain idler wheels Chain brackets MUST be mounted so the chai...

Page 19: ...Make sure the endless idler assembly is securely fastened to the wall or post Depending on which type of installation will be used Extreme force will be exerted on this assembly during gate cycling L...

Page 20: ...ppropriate hardware such as wood or sheet metal screws not supplied to install the warning signs 1 9 DoorKing s Chain Tray Kit The Chain tray supporting brackets can be mounted facing up as shown or f...

Page 21: ...during the summer months will cast longer shadows in the winter which could block the panel then Wind can exert extreme pressure on the solar panel and support post Make sure they are securely fasten...

Page 22: ...panel is oriented to TRUE SOUTH The directions of magnetic South and TRUE South differ from one another depending on geographic location The map below shows the difference between magnetic south and...

Page 23: ...ed from the operator DO NOT install a heater kit when using solar power Cover solar panel BEFORE connecting wire to power terminal Route incoming solar power wire through the solar panel conduit and r...

Page 24: ...il the DIP Switches and the Limit Switches have been adjusted Damage could occur to the gate and gate operator See pages 26 27 and 28 DC Power Switch KEY SWITCH Battery Charging LED Monitor OFF ON To...

Page 25: ...or electronic box Be sure wiring is installed in accordance with local codes Be sure to color code all wiring It is recommended that a surge suppressor be installed on the high voltage power lines to...

Page 26: ...using Type D entrapment protection an automatic closing device such as a timer loop sensor or similar device shall not be employed SERIOUS INJURY OR DEATH CLASS CERTIFIED TO CAN CSA C22 2 NO 247 CONF...

Page 27: ...oop LEDs Input LEDs See page 34 Tracker Data See page 33 Input LEDs should be OFF and will only illuminate when the input that is next to the LED is activated See page 34 Limit LEDs will only illumina...

Page 28: ...de Gate Operator Swing Gate Operator Barrier Gate Operator Overhead Gate Operator Switch Function Setting Description SW 2 Bottom 8 Switches Switches 7 and 8 MUST be turned OFF for Model 9024 operator...

Page 29: ...auto close timer potentiometer This will also cause an opening gate to stop and reverse when the reverse loops and or photo sensors are cleared after vehicle passes by them Switches 6 7 These work in...

Page 30: ...aged in the slots on the limit nuts to prevent them from rotating Loosen adjustment nut to position the partial open assembly to stop the opening gate at a desired Partial Open position Partial Open F...

Page 31: ...ULL open limit switch setting and NOT the partial open setting For the reverse system to function correctly the gate must be properly installed and work freely in both directions and the limit switche...

Page 32: ...otection device inputs CLOSE Contact Sensor Reversing Edge Obstructed closing direction reversing edge will stop then reverse the gate to the open position during the closing direction only After the...

Page 33: ...hould be installed on the post or barrier for safety See page 4 for more information Photo Sensor Power Note Photo sensors can be powered by the built in convenience outlets model 9024 080 ONLY locate...

Page 34: ...Direction Reversing Edge Opening Direction Reversing Edge Opening Direction Reversing Edge If filler post is used 9 V battery operated transmitter mounted on gate Filler Post If necessary Edge Transmi...

Page 35: ...thout having to use a transmitter or keypad The exit loop can be placed a minimum of 4 feet away from the reverse loop or far enough away from the gate so the gate has started opening or even complete...

Page 36: ...ugged into the EXIT loop port Used for specialized functions ON 1 2 3 4 5 6 7 8 SW 1 This input ONLY functions when gate is fully opened or in the closing cycle When gate is closing SW 1 switch 4 is O...

Page 37: ...rd will activate the gate operator Refer to the manual 2358 065 for detailed information ON 1 2 3 4 5 6 7 8 SW 1 OFF ON P N 9024 005 A 8 13 Depend ant on SW1 switch 4 Depend ant on SW1 switch 3 Fire D...

Page 38: ...a r The gate is capa ble of bein g mov ed with out prio r warn ing Do not let child ren oper ate the gate or play in the gate area This entr ance is for vehi cles only Pede stria ns mus t use a sepa r...

Page 39: ...the open position If the inherent entrapment protection gets activated during this opening cycle the gate reverses and runs back to the closed position After the inherent entrapment protection is cle...

Page 40: ...gate until you have verified that ALL power to operator has been shut off Pull Manual Release Handle Pull straight OUT as far as possible and then UP Manually Push Gate to Desired Position 1 Release...

Page 41: ...ion The alarm will continue to sound for five minutes and then will chirp once every five seconds The operator reset button must be pressed or power must be removed and then reapplied to return the op...

Page 42: ...to the motor or a bad control board If the motor runs in both steps above contunue troubleshooting control board and accessories Operator will not run Power LED is ON 1 Check the input indicator LEDs...

Page 43: ...ol board lights when the keying device connected to the respective terminal is activated If LED does not light momentarily place a jumper wire from terminal 1 to the input terminal being checked If LE...

Page 44: ...old and hot environments For 115 VAC input power ONLY P N 1601 154 208 230 VAC Heater with Fan Assembly Kit Thermostatically controlled heater and fan for cold and hot environments For 208 230 VAC inp...

Page 45: ...Selector Switch 115 VAC Outlet 115 VAC Outlet Capacitor 4700uF Resistor 1K Bridge Rectifier Transformer Toroidal Blue Blue Blue Blue Blue NO NO NO Com Com Com Purple Purple Purple Red Red Red Red Red...

Page 46: ...P N XXXX XXX DC Power Switch Solar Power Input Terminal Solar Panel NO NO NO Com Com Com Red Support Post Not Included Red Red to Pos Red to Pos Black Black Black to Neg Black to Neg To Neg To Pos Ora...

Page 47: ...9024 065 G 11 14 45...

Page 48: ...this manual for circuit board 4405 010 Revision D or higher www doorking com Vehicular Slide Gate Operator DoorKing Inc 120 S Glasgow Avenue Inglewood California 90301 U S A Phone 310 645 0023 Fax 310...

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