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3. Unpacking 

●Open the packaging and remove the device carefully. 

●Remove  the  packaging  material  as  well  as  the 

packaging and transport bracing (if available). 

●Check if the delivery is complete. 

●Check the device and accessory parts for transport 

damage.

●If possible, store the packaging until the warranty 

period has expired.

ATTENTION 

The device and packaging materials are not toys! 

Children must not be allowed to play with plastic 

bags, film and small parts! There is a risk of 

swallowing and suffocation!

4. Safety 

a) General Safety Rules

Understand your Machine

Read this manual and labels affixed to the machine to 

understand its limitations and potential hazards.

Be thoroughly familiar with the controls and their 

proper operation. Know how to stop the machine and 

disengage the controls quickly.

Do not attempt to operate the machine until   you fully 

understand how to properly operate    and maintain 

the engine and how to avoid accidental injuries and/or 

property damage.

If the unit is to be used by someone other than original 

purchaser or loaned, rented, or sold, always provide 

this manual and  any  needed safety training before 

operation. The user can prevent and is responsible for 

accidents or  injuries  that  may  occur  to  themselves, 

other people, and property.

Do not force the machine. Use the correct machine for 

your application. The correct machine will do the job 

more efficiently and  safer at the rate it was designed.

Personal Safety

Do not permit children to operate this machine  at any 

time.

Keep children, pets, and other people not using the 

unit away from the work area. Be   alert and shut off 

unit if anyone enters work  area. Keep children under 

the watchful care of   a responsible adult.

Do not operate the machine while under the influence 

of drugs, alcohol, or any medication that could affect 

your ability to use it properly.

Dress properly. Wear heavy long pants, boots, and 

gloves. Do not wear loose clothing, short pants, or 

jewelry of any kind. Secure long hair so it is above 

shoulder level. Keep your hair, clothing, and gloves 

away from moving parts. Loose clothes, jewelry, or 

long hair can be caught in moving parts.

safety glasses with side shields when operating.

Protect eyes, face, and head from objects that may be 

thrown from the unit. Always wear safety goggles or 

safety glasses with side shields when operating.

Wear appropriate hearing protection. Wear respiratory 

protection to avoid the risk of inhaling harmful dust.

Always keep hands and feet away from all moving 

parts during operation. Moving parts can cut or crush 

body parts.

Always keep hands and feet away from all pinch 

points.

Do not touch parts that might be hot from operation. 

Allow parts to cool before attempting to maintain, 

adjust, or service.

Stay alert, watch what you are doing, and use common 

sense when operating the machine.

Do not overreach. Do not operate the machine 

while barefoot or when wearing sandals or similar 

lightweight footwear. Wear protective footwear that 

will protect your feet and improve your footing on 

slippery surfaces. Keep proper footing and balance at 

all times. This enables better control of the machine in 

unexpected situations.

Inspect your Machine

 

Check your machine before starting it. Keep guards in 

place and in working order. Make sure all nuts, bolts, 

etc., are securely tightened. 

Never operate the machine when it is in need of 

repair or is in poor mechanical condition. Replace 

damaged, missing, or failed parts before using it. 

Keep the machine in safe working condition. Regularly 

check to see that keys and adjusting wrenches are 

removed from the machine area before starting it. A 

wrench or a key that is left attached to a rotating part 

of the machine may result in personal injury. Avoid 

accidental starting. Be sure the motor switch is off 

before transporting the machine or performing any 

maintenance or service on the unit. 

Transporting or performing maintenance or service on 

a machine with its switch on invites accidents. If the 

machine should start to vibrate abnormally, stop the 

motor and check immediately for the cause. Vibration 

is generally a warning sign of trouble.

Electric Safety 

Protect yourself from electric shock. Do not plug or 

unplug the motor while standing in or around damp 

or wet ground. Do not use the unit in wet or damp 

areas or expose it to rain. Prevent body contact with 

grounded surfaces: pipes, radiators, ranges, and 

refrigerator enclosures. Make sure your fingers do 

not touch the plug’s metal prongs when plugging or 

unplugging the unit. 

Avoid inadvertent starting. Make sure that the switch 

is switched off when plugging the plug into an outlet. 

Only use approved and appropriately identified 

extension cables for use outdoors. Only use cable reels 

in the unrolled state. 

Summary of Contents for DJMSS406

Page 1: ...Scroll Saw Item No DJMSS406 SCROLL SAW Original Operating Manual ...

Page 2: ...onomically how to avoid danger costly repairs reduce downtimes and how to increase reliability and service life of the machine In addition to the safety regulations in the operating instructions you have to meet the applicable regulations that apply for the operation of the machine in your country Keep the operating instructions package with the machine at all times and store it in a plastic cover...

Page 3: ...2 ...

Page 4: ...r safety goggles or safety glasses with side shields when operating Wear appropriate hearing protection Wear respiratory protection to avoid the risk of inhaling harmful dust Always keep hands and feet away from all moving parts during operation Moving parts can cut or crush body parts Always keep hands and feet away from all pinch points Do not touch parts that might be hot from operation Allow p...

Page 5: ... before clearing the table of all objects tools scraps of wood etc except for the workpiece and related feed or support devices for the operation planned Take care of your tools Keep cutting tools sharp and clean in order to be able to work better and more safely Follow the instructions for lubrication and for tool replacement Check the connection cable of the electric tool regularly and have it r...

Page 6: ...city 406 mm Max Cutting Height 50 mm 90 20 mm 45 Stroke 19 mm Stroke Speed 400 1650 rpm Blade Length 127 mm Table Size 255 415mm Table Tilt 0 45 6 Contents Supplied The scroll saw comes partially assembled and is shipped in carefully packed carton After all the parts have been removed from the carton you should have 1 Main Machine 2 Blade guard 3 Saw blade Adapter Optional Feature 1 4 Allen Wrench...

Page 7: ...ee and function as intended prior to continued use of the electric tool Check wether the moving parts function faultlessly and do not jam or whether parts are damaged alll parts must be correctly mounted and all conditions must be fulfilled to ensure faultfreeoperation of the electric tool The moving protective hood may not be fixed in the open position Damaged protective devices and parts must be...

Page 8: ...h Release the star button and bring the saw bench to a right angle in relation to the saw blade Use a 90 angle L square measure the right angle between the blade and the bench The saw blade be at 90 to the angle Close the star button when the distance between the blade and the 90 angle is at a minimum The bench should then be at 90 to the saw blade Setting the angle scale Release the lock screw an...

Page 9: ... type of wood Try and make sure that the saw blade follows the grain of the wood in order to obtain a clean cut The saw speed must be reduced to minimum when cutting precious and non terrous metals 12 Inside Cuts This saw is suited also to inside cuts cut not starting at the edge of the work piece Proceed as follows Drill a 6 mm hole in the work piece Loosen the clamping screw blade tensioner and ...

Page 10: ...the saw blade from the upper and lower support by slightly pressing the upper arm down 2 Inserting the new saw blade Lead one end of the saw blade through the perforation in the table and insert the saw blade pins into the notch Repeat this procedure at the upper blade support Before hooking it in Slightly press the upper arm down Check the position of the blade pins at the supports Tighten the bl...

Page 11: ...down 4 Then remove the saw blade by pulling it forward out of the supports and through the access perforation in the table 5 Put the saw blade with the two adapter into the lower support the other end into the upper support 6 Slight press the upper arm down before hooking it in 7 Tighten the blade with the tightening screw by rotating it clockwise Check the tightness of the blade Keep on rotating ...

Page 12: ...not described in this instruction guide performed by a professional Only use original parts Allow the device to cool off before any maintenance or cleaning is undertaken There is a risk of burning Always check the device before using it for obvious defects such as loose worn or damaged parts correct the positioning of screws or other parts Exchange the damaged parts The ball bearings in the spindl...

Page 13: ... fed straight Avoid exerting pressure from the side Motor does not function Mains Gable faulty Change faulty parts Motor faulty Call customer service Do not attempt to repair the motor yourself as this should be carried out by trained personnel Vibration NOTE The saw vibrates slightly when the motor is running in normal opera tion Saw incorrectely installed Set the correct tension Unsuitable under...

Page 14: ...13 OPTIONAL FEATURE 1 OPTIONAL FEATURE 2 65115B ...

Page 15: ...M5 30 17 Spring Washer Ø5 55 Screw M5 40 18 Angle Scale 56 Screw M5 50 19 Screw M6 25 57 Welded Cover 20 Nut M6 58 Main Frame Left 21 Work Table 59 Screw M4 25 22 Table Inlay 60 Flat Washer Ø4 23 Screw M6 40 61 Blade Guard 24 Spring 62 Locknut M4 25 Locknut M6 63 Clamping Screw 26 Rubber Plug 64 Pin 2 5 16 27 Shaft Sleeve 65 Adjusting Block 1 28 Main Frame Right 66 Adjusting Block 2 29 Air Bag 67 ...

Page 16: ... Holder 83 Star Button M6x13 102 Pipe Clamp 1 84 Big Flat Washer Ø6 103 Cable Clamp U 3 3 85 Blade 104 Lamp Cable 1 86 Air Bag Seat 105 Lock Nut 87 Plastic Air Pipe 106 Lock Washer 88 Screw M5 6 107 Light Tube 89 Air Nozzle 108 Mode Switch 90 Screw M5 20 109 Adapter 91 Potentiometer 110 Screw M5x8 92 Speed control knob 111 Flat Saw blade 93 Circuit Board Housing 112 Allen Wrench 2 5 94 Screw ST2 9...

Page 17: ...16 Date 05 17 2021 EN ISO 12100 2010 EN 55014 1 2017 EN 55014 2 2015 EN 61000 3 2 2014 EN 61000 3 3 2013 Scroll Saw Part No DJMSS406 2006 42 EC Machinery Directive 2014 30 EU EMC Directive ...

Page 18: ...17 12 ...

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