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4

Do not use the cable for purposes for which it is not 

intended. Do not use the cable to pull the plug out of 

the outlet. Protect the cable from heat, oil and sharp 

edges. 

Have your electric tool repaired by a qualified 

electrician. This electric tool conforms to the 

applicable safety regulations. Repairs may only be 

performed by an electrician using original spare parts. 

Otherwise accidents can occur. 

Work Area & Store Area 

Keep the work area orderly. Disorder in the work area 

can lead to accidents. 

Take environmental influences into account. Do not 

expose electric tools to rain. Do not use electric tools 

in a damp or wet environment. Make sure that the 

work area is well-illuminated. Do not use electric tools 

where there is a risk of fire or explosion. 

Securely store unused electric tools. Unused electric 

tools should be stored in a dry, elevated or closed 

location out of the reach of children.

b) Specific Safety Rules

Intended Use

The contents of the instructions must cover not only 

the intended use of the machinery but also take into 

account any reasonably foreseeable misuse thereof.

Safety Precautions

Connect the dust extraction device. If connections for 

dust extraction and a collecting device are present, 

make sure that they are connected and used properly.

Operation in enclosed areas is only permitted with a 

suitable extraction system.

Additional Safety Rules for Scroll Saws

 • This scroll saw is intended for use in dry conditions, 

and for indoor use only.

 • Do not cut pieces of material too small to hold by 

hand outside the blade guard.

 • Avoid awkward hand positions where a sudden slip 

could cause a hand to move into the blade.

 • Always use the blade guard to avoid possible injury 

due to blade breakage.

 • Never leave the scroll saw work area with the 

power, or before the machine has come to a complete 

stop.

• Do not perform layout, assembly or set up work on 

the table while the cutting tool is in operation.

 • Never turn your scroll saw on before clearing the 

table of all objects: (tools, scraps of wood, etc) except 

for the workpiece and related feed or support devices 

for the operation planned.

 • Take care of your tools. Keep cutting tools sharp 

and clean in order to be able to work better and more 

safely. Follow the instructions for lubrication and 

for tool replacement. Check the connection cable of 

the electric tool regularly and have it replaced by a 

recognized specialist when damaged. Check extension 

cables regularly and replace them when damaged. 

Keep the handle dry, clean and free of oil and grease. 

Residual Risks 

Despite proper use, additional residual risks cannot 

be completely ruled out. The following risks may arise 

due to the nature of the Scroll Saw: 

Mechanical hazards related to: 

Machine parts or workpieces: 

 •  Shape 

 •  Relative location 

 •  Mass and velocity (kinetic energy of elements in 

controlled or uncontrolled motion) 

 •  Mechanical strength 

 •  Crushing hazard 

 •  Cutting or severing hazard 

 •  Entanglement hazard 

 •  Drawing-in or trapping hazard 

Electrical hazards due to: 

 •  Contact of persons with live parts (direct contact) 

 •  Contact of persons with parts which have become 

live under faulty conditions (indirect contact) 

 •  Electrostatic phenomena

Hazards generated by noise, resulting in:

 

  •    Hearing  loss  (deafness),  other  physiological 

disorders (loss of balance, loss of awareness)

•  Interference  with  speech  communication, acoustic 

signals. 

Hazards generated by materials and substances (and 

their constituent elements) 

processed or used by the machinery 

 •  Hazards from contact with or inhalation of harmful 

fluids and dusts 

 •  Fire hazard

Hazards generated by neglecting ergonomic principles 

in machinery design related to: 

 •  Unhealthy postures or excessive effort 

 •  Hand-arm or foot-leg anatomy 

 •  Local lighting 

 •  Mental overload and underload, stress 

 •  Human error, human behaviour 

 •  Design, location or identifiation of manual controls

Combination of hazards 

Unexpected start up, unexpected overrun/ overspeed 

(or any similar malfunction) from: 

• Failure/disorder of the control system 

• External influences on electrical equipment 

• Errors made by the operator (due to mismatch of 

machinery with human 

characteristics and abilities)

Summary of Contents for DJMSS406

Page 1: ...Scroll Saw Item No DJMSS406 SCROLL SAW Original Operating Manual ...

Page 2: ...onomically how to avoid danger costly repairs reduce downtimes and how to increase reliability and service life of the machine In addition to the safety regulations in the operating instructions you have to meet the applicable regulations that apply for the operation of the machine in your country Keep the operating instructions package with the machine at all times and store it in a plastic cover...

Page 3: ...2 ...

Page 4: ...r safety goggles or safety glasses with side shields when operating Wear appropriate hearing protection Wear respiratory protection to avoid the risk of inhaling harmful dust Always keep hands and feet away from all moving parts during operation Moving parts can cut or crush body parts Always keep hands and feet away from all pinch points Do not touch parts that might be hot from operation Allow p...

Page 5: ... before clearing the table of all objects tools scraps of wood etc except for the workpiece and related feed or support devices for the operation planned Take care of your tools Keep cutting tools sharp and clean in order to be able to work better and more safely Follow the instructions for lubrication and for tool replacement Check the connection cable of the electric tool regularly and have it r...

Page 6: ...city 406 mm Max Cutting Height 50 mm 90 20 mm 45 Stroke 19 mm Stroke Speed 400 1650 rpm Blade Length 127 mm Table Size 255 415mm Table Tilt 0 45 6 Contents Supplied The scroll saw comes partially assembled and is shipped in carefully packed carton After all the parts have been removed from the carton you should have 1 Main Machine 2 Blade guard 3 Saw blade Adapter Optional Feature 1 4 Allen Wrench...

Page 7: ...ee and function as intended prior to continued use of the electric tool Check wether the moving parts function faultlessly and do not jam or whether parts are damaged alll parts must be correctly mounted and all conditions must be fulfilled to ensure faultfreeoperation of the electric tool The moving protective hood may not be fixed in the open position Damaged protective devices and parts must be...

Page 8: ...h Release the star button and bring the saw bench to a right angle in relation to the saw blade Use a 90 angle L square measure the right angle between the blade and the bench The saw blade be at 90 to the angle Close the star button when the distance between the blade and the 90 angle is at a minimum The bench should then be at 90 to the saw blade Setting the angle scale Release the lock screw an...

Page 9: ... type of wood Try and make sure that the saw blade follows the grain of the wood in order to obtain a clean cut The saw speed must be reduced to minimum when cutting precious and non terrous metals 12 Inside Cuts This saw is suited also to inside cuts cut not starting at the edge of the work piece Proceed as follows Drill a 6 mm hole in the work piece Loosen the clamping screw blade tensioner and ...

Page 10: ...the saw blade from the upper and lower support by slightly pressing the upper arm down 2 Inserting the new saw blade Lead one end of the saw blade through the perforation in the table and insert the saw blade pins into the notch Repeat this procedure at the upper blade support Before hooking it in Slightly press the upper arm down Check the position of the blade pins at the supports Tighten the bl...

Page 11: ...down 4 Then remove the saw blade by pulling it forward out of the supports and through the access perforation in the table 5 Put the saw blade with the two adapter into the lower support the other end into the upper support 6 Slight press the upper arm down before hooking it in 7 Tighten the blade with the tightening screw by rotating it clockwise Check the tightness of the blade Keep on rotating ...

Page 12: ...not described in this instruction guide performed by a professional Only use original parts Allow the device to cool off before any maintenance or cleaning is undertaken There is a risk of burning Always check the device before using it for obvious defects such as loose worn or damaged parts correct the positioning of screws or other parts Exchange the damaged parts The ball bearings in the spindl...

Page 13: ... fed straight Avoid exerting pressure from the side Motor does not function Mains Gable faulty Change faulty parts Motor faulty Call customer service Do not attempt to repair the motor yourself as this should be carried out by trained personnel Vibration NOTE The saw vibrates slightly when the motor is running in normal opera tion Saw incorrectely installed Set the correct tension Unsuitable under...

Page 14: ...13 OPTIONAL FEATURE 1 OPTIONAL FEATURE 2 65115B ...

Page 15: ...M5 30 17 Spring Washer Ø5 55 Screw M5 40 18 Angle Scale 56 Screw M5 50 19 Screw M6 25 57 Welded Cover 20 Nut M6 58 Main Frame Left 21 Work Table 59 Screw M4 25 22 Table Inlay 60 Flat Washer Ø4 23 Screw M6 40 61 Blade Guard 24 Spring 62 Locknut M4 25 Locknut M6 63 Clamping Screw 26 Rubber Plug 64 Pin 2 5 16 27 Shaft Sleeve 65 Adjusting Block 1 28 Main Frame Right 66 Adjusting Block 2 29 Air Bag 67 ...

Page 16: ... Holder 83 Star Button M6x13 102 Pipe Clamp 1 84 Big Flat Washer Ø6 103 Cable Clamp U 3 3 85 Blade 104 Lamp Cable 1 86 Air Bag Seat 105 Lock Nut 87 Plastic Air Pipe 106 Lock Washer 88 Screw M5 6 107 Light Tube 89 Air Nozzle 108 Mode Switch 90 Screw M5 20 109 Adapter 91 Potentiometer 110 Screw M5x8 92 Speed control knob 111 Flat Saw blade 93 Circuit Board Housing 112 Allen Wrench 2 5 94 Screw ST2 9...

Page 17: ...16 Date 05 17 2021 EN ISO 12100 2010 EN 55014 1 2017 EN 55014 2 2015 EN 61000 3 2 2014 EN 61000 3 3 2013 Scroll Saw Part No DJMSS406 2006 42 EC Machinery Directive 2014 30 EU EMC Directive ...

Page 18: ...17 12 ...

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