background image

Useful Terms

Perimeter Walls: The front and back walls of  a module.
Cross Channels: The side walls of  a module that connect to the Perimeter walls.
Track: The top and bottom pieces of  a Perimeter or Cross Channel wall.
Stud: The sides and inside pieces of  a Perimeter or Cross Channel wall.
Perimeter Wall Track: The top and bottom pieces that run horizontal along a Perimeter Wall.
Perimeter Wall Stud: The pieces that run vertical inside of  a Perimeter Wall.
Catch Track: Long or small pieces that attach to the inside of  a Perimeter Wall to hold and secure Appliance Tracks.
Countertop Stud (CTS): Pieces that slide perpendicular into a Catch Track to support the 

Appliance Tracks as well as the appliance, door or drawer.
Appliance Tracks: Pieces that run perpendicular and connect Countertop Studs or Perimeter 

Wall Studs that hold and support an appliance, door or drawer.
Assuage: The small creases that appear on the ends of  a stud that allows for easier assembly 

(see image to right).

Dimple: The indentation around a precut hole within a track or a stud.

Web Holes: The small, precut holes, usually appearing in sets of  three on the back side of  a 

Cross Channel wall that act as a guide for drilling when attaching Cross Channel walls to the 

front and back walls of  a module.
Assuage: The small creases that appear on the ends of  a stud that allows for easier assembly 

(see image to right).

Assuage

Required Tools for Assembly

Proper Safety equipment is extremely important.

Always wear safety glasses and gloves when assembling your modules.

Using proper tools will make the project much easier to do and will help you obtain a properly built project. This list is of  the basic tools 

you’ll need to build your modules. You may use whatever tools you deem necessary to complete your project in the easiest way    possible. All 

tools listed here and others you may wish to acquire can be found at Lowes

®

, Home Depot

®

, Amazon and other on-line retailers.

A cordless impact driver will make steel frame assembly easier and help protect the edges of  the HardieBacker

®

 cement board from cracking 

during installation onto the frame.

Professional Tips

Vise Clamps

Hammer

Pick

Cordless Drill

Spring Clamps

Tape Measure

Carpenter Square

Summary of Contents for DIY-BBQ-6FP

Page 1: ...6 Foot Firepit Module assembly Instruction Manual Easy to Follow ...

Page 2: ...y a licensed plumber or electrician per the code in your area Do not forget to get a permit if required by local laws or regulations Please read all directions on how to install your DIYBBQ island modules Installation of the product is at your own risk DIYBBQ LLC is not liable for misuse of the module frame kits nor for damage to any of your BBQ products NOTICE DIYBBQ LLC shall NOT be liable for i...

Page 3: ...round a precut hole within a track or a stud Web Holes The small precut holes usually appearing in sets of three on the back side of a Cross Channel wall that act as a guide for drilling when attaching Cross Channel walls to the front and back walls of a module Assuage The small creases that appear on the ends of a stud that allows for easier assembly see image to right Assuage Required Tools for ...

Page 4: ... Perimeter Wall Studs 4 Outer Cross Channel CC Studs 2 Inner Cross Channel CC Studs 4 Catch Tracks 2 Countertop Studs 116 Self Tapping Screws What s in the box Check List Outer Studs Inner Studs Tracks Front Back Perimeter Walls Cross Channel CC Walls Firepit Cutout Catch Tracks Countertop Studs ...

Page 5: ...e of the inner edge studs facing the open side of the outer edge studs Adjust the top of each stud so that they fit comfortably inside the top track Then use the butt of your palm to care fully but firmly hit each stud into the top track so that all precut holes in both the track and studs are aligned Note If the studs do not slip right in when hit readjust the studs and then reapply pressure to t...

Page 6: ...tracks When complete flip the wall over and drill eighteen 18 additional screws into the opposite side You now have a completed Perimeter wall 4 Step 4 x2 Professional Tip Uneven Holes The pre drilled holes in two pieces may not always align perfectly If this is the case simply angle the screw into the opening of both holes and then twist up while drilling 1 2 3 Repeat steps 1 5 on pages 5 6 You s...

Page 7: ...op of each stud so that they fit comfortably inside the top track Then use the butt of your palm to carefully but firmly hit each stud into the top track so that all precut holes in both the track and studs are aligned Note If the studs do not slip right in when hit readjust the studs and then reapply pressure to the track 3 Step 3 Spread out the pieces to form a loose framework of the wall prior ...

Page 8: ...ottom tracks When complete flip the wall over and drill six 6 additional screws into the opposite side You should now have a completed Cross Channel CC wall 4 Step 4 x2 Repeat steps 1 5 on pages 7 8 You should now have two complete Cross Channel CC walls 5 5 Step ...

Page 9: ... Make sure you have all of your assembled pieces Slide the left Cross Channel CC wall so that it aligns perpendicular to the edge of the left side of the back Perimeter wall 2 2 Step Front and Back Perimeter Walls Cross Channel CC Walls ...

Page 10: ...in the perimeter wall Use the center web hole in each row to drill the perimeter wall to the CC wall 3 Step 3 Repeat steps 2 and 3 to attach the second CC wall to the right back Perimeter wall 4 Step 4 Drill Inside CC Wall Stud Drill Inside CC Wall Stud Place the front Perimeter wall in place and drill screws through the web holes as seen in step 3 to attach the front wall to both CC walls 5 5 Ste...

Page 11: ...that the top of the Catch Tracks is flush with the top of the Perimeter wall tracks 6 6 Step Place the Countertop Studs perpendicular to the Catch Tracks and center them within the Catch Tracks Note Make sure the smooth sides of the Countertop Studs are facing the center of the module 7 7 Step Center of the Catch Tracks should align to the center of the studs Smooth side toward the center Open sid...

Page 12: ...e the length is set if you would like Note Measure the length between the Countertop studs and the outer Cross Channel walls to make sure that they are the same length this will make sure that the firepit is centered within the module 8 8 Step Drill Screws into each of the Catch Tracks for a total of eight 8 screws to secure the Countertop Studs to the Catch Tracks 9 9 Step Length between the smoo...

Page 13: ...ep Remove the clamps You should now have a complete 6 Foot Firepit Module 1 1 1 1 Step 1 3 4 2 Professional Tip Placement of Screws If your Catch Tracks are near a Perimeter wall stud avoid drilling a screw into the screws already placed in your Perimeter wall by making sure to drill the screws next to each Perimeter Wall Stud instead of in the direct center of the stud ...

Page 14: ... 2020 DIYBBQ All Rights Reserved ...

Reviews: