Dixie Narco FLEXPAK 3000 DMV 72N Programming/Set-Up/Configuration/Troubleshooting/Operation/Parts Manual Download Page 1

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FLEXPAK

3000

TWO-BUTTON PROGRAMMING

SET-UP / CONFIGURATION / TROUBLESHOOTING / OPERATION / PARTS

MANUAL

First Production xxxx-6208DS

December 15, 1994

Revised November 11, 1998

Summary of Contents for FLEXPAK 3000 DMV 72N

Page 1: ...FLEXPAKTM 3000 TWO BUTTON PROGRAMMING SET UP CONFIGURATION TROUBLESHOOTING OPERATION PARTS MANUAL First Production xxxx 6208DS December 15 1994 Revised November 11 1998...

Page 2: ...rogramming Pages 15 thru 23 Programming Quick Reference Page 24 Troubleshooting Coin Currency Pages 26 27 Sold Out Page 28 Vending Pages 29 30 Display Pages 31 32 Refrigeration Pages 33 thru 39 Parts...

Page 3: ...system that is 100 CFC free The FlexPak 3000 also incorporates electronics to meet the growing need for accountability multi pricing programmability and system diagnostics Along with these functions D...

Page 4: ...ed DMV 72W Dimensions 72 H x 37 W x 32 D Approximate Weight 750 lbs Empty Number of Modules per Vender 12 oz Can 20 Number of Modules per Vender 16 oz Bottle 10 Number of Modules per Vender 20 oz Bott...

Page 5: ...o the leveling legs or the base A 1 1 2 socket type wrench should be used on the bottom of the leveling legs Be sure to replace the legs after removing the shipping boards To open the vender locate th...

Page 6: ...nnot level the vender select another location Do not place any objects under the machine DANGER THE VENDER MUST BE PROPERLY LOCATED AND LEVELED TO MINIMIZE THE RISK OF INJURY OR DEATH FROM TIPPING IN...

Page 7: ...2 Altitude Adjustment Warning Disconnect power to the vending machine before proceeding with this adjustment The control is factory set for an altitude of 152 M 500 ft For higher altitudes adjust the...

Page 8: ...as specified at the time the vender was ordered If packages other than 12 oz cans are to be vended contact the Dixie Narco Factory Service Department for the proper instructions The closure strip and...

Page 9: ...ces to prevent corrosion WARNING THE COMPRESSOR ELECTRICAL CIRCUIT IS ALWAYS LIVE WHEN THE PLUG IS CONNECTED TO AN ELECTRICAL OUTLET Refrigeration Condenser Check the condenser periodically for dirt o...

Page 10: ...ity to be programmed through the select panel or through the DEX port on the door control board with the same hand held used to access the accounting data LED DISPLAY LIGHT EMITTING DIODES Early displ...

Page 11: ...sms Coinco 9302GX Mars TRC 6510 CAUTION DO NOT USE 24V CHANGERS Use of 24V changers will cause damage to electronics package and changer and void all warranties BILL VALIDATOR INTERFACES Dixie Narco U...

Page 12: ...eports directly to the cabinet control board The door switch is included to determine door accesses A service switch located on the door control board is used to access accounting data and programming...

Page 13: ...to the next function The display will show Rd Pressing select button 1 displays the total cash collected since the last counter reset Pressing select button 2 displays the total vends since the last c...

Page 14: ...e FlexPak 3000 follows DEX stands for Direct Exchange of data which means there is a hard wired connection between the two systems exchanging data This is done by inserting a 1 4 inch phone plug on th...

Page 15: ...press any select button at this time you will enter the menu The display will show Hd at this time Some of the menu items have sub menus To move through the menus and sub menus follow these instructi...

Page 16: ...eously push and hold select buttons 3 4 for five seconds this will change the vend price of all selections both primary and secondary to the price programmed to select button 1 Note The Flexpak multi...

Page 17: ...e NOTE Only one space to sales change may be made at a time The set up audit diagnostics switch must be pressed before and after each change Press hold select buttons 1 2 simultaneously to move to nex...

Page 18: ...bled for the promotion To change the promotional sales conditions Press hold Select Button 1 The number of vends required to initiate the promotional sale will increment from zero to 25 and then retur...

Page 19: ...19 Press hold select buttons 1 2 simultaneously to move to next item on menu...

Page 20: ...s hold select buttons 1 2 simultaneously to move to next item on menu nF Note Factor for use with foreign note acceptors only Some foreign note acceptors that use a pulsed signal to indicate the value...

Page 21: ...ear on display Push and hold any select button to scroll through days Release select button at desired day to turn off limited access on that day Push set up switch to complete limited access on days...

Page 22: ...and push again Pr2P End Time To change end time hold select button 3 to change hours and select button 4 to change minutes The time will increment or decrement To change from increment to decrement re...

Page 23: ...move to the next item on menu nt 1 Motor Test Use this test to cycle any vend mechanism Use the following select buttons to run this test Select Button 1 Press until desired vend mechanism to run is s...

Page 24: ...represents the installed software revision Press hold select buttons 1 2 simultaneously to move to the next item on menu rtn RETURN TO MAIN MENU Press hold select buttons 1 2 simultaneously to return...

Page 25: ...Note Factor bILL Bills Only Lin Limited Access LAOS Limited Access on Selection LAOd Limited Access on Days Per1 Period 1 for Lin Per2 Period 2 for Lin rtn Return SEC Secondary Price S P2 Set Seconda...

Page 26: ...Product Hot Compressor will not run Page 33 Compressor starts but will not keep running Page 34 Miscellaneous Page 35 Product Cold But Not Cold Enough Compressor runs but will not cool product Page 36...

Page 27: ...lace changer with known in diagnostics good changer Cabinet Control Board Check harnessing to and from Repair or replace damaged or cabinet control board bad parts Replace cabinet control board Accept...

Page 28: ...Repair or replace damaged or cabinet control board bad parts Replace cabinet control board Accepts bills Vend prices set Prices in S P Set vend price to proper and pays back incorrectly setting incorr...

Page 29: ...for bridged above vend in module product package mechanism Package damaged or foreign Remove damaged package or debris causing jam bridge foreign debris Module damaged Replace module Cabinet Control B...

Page 30: ...ace damaged or cabinet control board bad parts Replace cabinet control board 1 selection dry vends Product stuck in delivery chute Delivery chute aligned properly Align delivery chute Multiple StS Spa...

Page 31: ...ce vend mech and ensure vend mechanism will cycle Check harness from vend Repair or replace damaged or mech to cabinet control board bad parts Check wire at diode of affected Replace module harness if...

Page 32: ...in S P2 same and all prices in S P2 but decimal is lit the same Flashing There is a recognized Go to diagnostics and test all Repair or replace diagnosed decimal point failure in the system functions...

Page 33: ...trol board Scrolling 1 1 Select panel harness Check harness plugged to Plug in on display to door control board door control board Check harness for backed Repair or replace damaged or out or cut wire...

Page 34: ...nal 10 Is the thermal overload operational 11 Is the start relay operational 12 Is the compressor operational 13 If all of the above steps fail 1 YES see step 2 NO plug it in 2 YES see step 3 NO plug...

Page 35: ...f kinks 8 Is the capillary tube free of kinks 9 Is the thermal overload operational 10 Is the start relay operational 11 If all of the above steps fail 1 YES see step 2 NO adjust the knob to a higher...

Page 36: ...an motor working 2 Has the refrigeration system lost its charge 3 If all of the above steps fail 1 YES see step 2 NO replace motor 2 YES replace the refrigeration system NO see step 3 3 Consult the Di...

Page 37: ...erational 13 Is the start relay operational 14 Is there refrigerant in the system 15 If all of the above steps fail 1 YES see step 2 NO set properly 2 YES see step 3 NO call power company 3 YES see st...

Page 38: ...roperly 3 Is the temperature control operational 4 Does the evaporator frost over completely while the system is running 5 If all of the above steps fail 1 YES see step 2 NO set properly 2 YES see ste...

Page 39: ...lade obstructed or damaged 4 Is compressor noisy 5 If all of the above steps fail 1 YES see step 2 NO correct 2 NO see step 3 YES free any obstructions or replace the blade if needed 3 NO see step 4 Y...

Page 40: ...ove steps fail 1 YES see step 4 NO Ensure the door is closed tightly If door still does not seal properly see step 2 2 YES reinstall motor cover properly NO see step 3 3 YES replace necessary componen...

Page 41: ......

Page 42: ...f 801 304 640 21 Piano Hinge 3 Loading Rack Weld Assembly 0001 6259 higher 803 200 330 51 All Wide Models 803 200 300 11 All Narrow Models 4 Loading Rack Pivot Bracket 0001 6259 higher 594 070 550 03...

Page 43: ...ll Narrow Models 901 201 780 01 Pop Rivet 1 4 13 Piano Hinge 900 303 120 01 Carriage Bolt 1 4 20x5 8 Grd 5 2 Piano Hinge 900 800 670 01 Keps Nut 1 4 20 2 Piano Hinge 801 903 110 01 Hole Plug 750 Dia P...

Page 44: ...6311 594 040 160 03 All Wide Models dual bracket mount fans rear flow 0001 6323 higher exceptions 6324 6339 6340 596 040 010 23 All Narrow Models bracket mount 0000 6309 higher except run 6311 7 Evap...

Page 45: ...1 902 880 01 Wide 801 902 890 01 Narrow Center 801 903 060 01 Narrow Off Center 14 Transformer with Harness 804 909 930 21 All Domestic Models w Ardac Controllers 804 910 800 11 All Domestic Models w...

Page 46: ...6340 594 041 100 03 115V Domestic Models 9W 594 041 200 03 220V Export Models 9W 21A Bracket Evaporator Fan Motor Tank Mount prior to 0001 6309 includes 6311 exception 6306 164 040 080 03 All Models T...

Page 47: ...1 Delrin Washer 901 100 610 11 Pop Rivet 1 8 900 500 261 11 Screw Shoulder 900 301 730 21 Screw Tap Type F 1 4 20x1 900 301 560 01 Screw Phil Pan Swage Form 8 32x3 8 900 800 510 01 Elastic Stop Nut 8...

Page 48: ......

Page 49: ...nd Mechanism Solenoid 804 300 140 01 All Models 6 Vend Mechanism Platform 801 808 810 01 Plastic All Models 0001 6246 higher not available Metal 0001 6204 to 0303 6244 7 Vend Mechanism Plunger 800 502...

Page 50: ...le Metal All Models serialized 0001 6204 to 0303 6244 Replace with metal top cap module assemblies 4 Vend Mechanism Bracket 801 808 770 01 Plastic All Models 0001 6246 higher not available Metal 0001...

Page 51: ...Module w tabs 594 070 380 03 20 oz Module w pop rivets 594 070 510 03 16 oz Module w tabs 16 Center Divider 594 070 650 33 20 oz Modules 17 Hitch Pin Clip 800 902 380 01 1 per Center Divider 18 Modul...

Page 52: ......

Page 53: ...11 804 912 020 01 6 Main Wiring Harness 804 902 220 71 Domestic 804 910 670 01 w out Plug Export Long 7 Stack Extension Harness 804 909 890 01 All Models 8 Low Level Note Acceptor Harness 804 910 020...

Page 54: ...ek 57x616 1 13 Labels 803 845 360 01 2 Button Programming 803 846 210 01 4 Button Programming 803 845 370 01 Module Numbering 803 845 380 01 Coin Mechs 903 855 440 01 Price Label 803 846 470 01 20 oz...

Page 55: ...ers 804 911 400 01 DeAmertek 4 Button Programming 6305 higher Includes 6278 001 to 450 Exceptions 6305 222 to 759 6305 871 to 1170 6307 all 6308 all 6311 201 to 341 6311 1558 to 1713 804 910 970 01 De...

Page 56: ......

Page 57: ...Service Switch Low Level Bill Validator Multi Drop Bus MDB Coin Mech MDB Bill Validator MDB Card Reader Door Cabinet Display Door Switch Select Panel Cabinet Controller Vend Sensor Transformer AC Colu...

Page 58: ...ler DEX Service Switch Low Level Bill Validator Multi Drop Bus MDB Coin Mech MDB Bill Validator MDB Card Reader Door Cabinet Display Door Switch Select Panel Cabinet Controller Vend Sensor Transformer...

Page 59: ...2 Back 12oz 20oz 20oz 20oz 20oz 20oz 20oz 16oz 16oz 16oz Can Bottle Bottle Bottle Bottle Bottle Bottle Bottle Bottle Bottle 12oz Can 12oz 20oz 20oz 20oz 20oz 20oz Front 20oz 16oz 16oz 16oz Can Bottle...

Page 60: ...oz 12 oz 12 oz 12 oz DMV 72W and 79W 16 oz Vending Back 16 oz 16 oz 16 oz 16 oz 16 oz 16 oz 16 oz 16 oz 16 oz 16 oz Front DMV 72W and 79W 20 oz Vending Back 20 oz 20 oz 20 oz 20 oz 20 oz 20 oz 20 oz...

Page 61: ...trix 12 oz 20 oz 16 oz 20 oz 20 oz 16 oz 12 oz 12 oz 12 oz 12 oz 20 oz 16 oz 16 oz 12 oz 12 oz 12 oz Certain factory settings apply For additional package set up information contact Dixie Narco Factor...

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