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User manual in Original 

Dok. ref: User manual 500A-BAS Rev. B 

DISPERATOR AB

 

  Tel: +46 8 724 0160 

E-mail: [email protected] 

Mälarvägen 9, SE-141 71 Segeltorp, Sweden    Fax: +46 8 724 6070 

Web page: www.disperator.se 

1.2.

 

Personnel Qualifications and Training 

All personnel operating, performing maintenance, inspecting or installing the disposer must be 

properly trained and qualified. Areas of responsibility, scope of authority and staff supervision must be 

defined by the owner. If personnel do not have the necessary qualifications, they must receive training 

and instructions. Training can be provided by the supplier/manufacturer. It is the responsibility of the 

owner of the disposer to make sure that all users read and understand this User Manual. 

Transportation 

Personnel responsible for transporting the disposer must be familiar with accident prevention 

regulations for any hoisting gear and lifting accessories to be used. Handlers should be given 

appropriate instructions prior to undertaking transportation, hoisting and lifting. 

Installation 

Personnel responsible for installing the disposer must be trained as an industrial mechanic/technician. 

The electric connection must be performed by trained and certified electricians. 

Start-up and Maintenance 

Personnel responsible for start-up and maintenance of the disposer must be familiar with its design 

and functions. They must understand the operating principle of the disposer and have read the 

manual and the safety instructions before commencing work. 

Operation 

All persons who operate the disposer must be aware of the risks associated with the operation of the 

disposer, which are described in this manual. 

Service and Repair 

Personnel responsible for service and repair of the disposer must have training as, or equivalent to, 

industrial mechanics/technicians. They must also have knowledge of, and be aware of, the specific 

details of the disposer, as described in this manual. Unskilled personnel must be trained and any 

repair work undertaken must be checked by the owner. 

Summary of Contents for EXCELLENT Series

Page 1: ...larv gen 9 SE 141 71 Segeltorp Sweden Tel 46 8 724 0160 Fax 46 8 724 6070 info disperator se www disperator se Dok ref User manual 500A BAS Rev B FOOD WASTE DISPOSER 500A BASIC EXCELLENT SERIES Produc...

Page 2: ......

Page 3: ...ground food wastes shall be capable of passing through a screen with openings no greater than 25 mm Regulation 6 Discharge of garbage within special areas 1 Discharge of the following garbage into the...

Page 4: ......

Page 5: ...entation 12 5 2 Disposer 12 6 Installation Instructions 14 6 1 Assembly of Disposer 14 6 1 1 Installing the Disposer in an Existing Assembly 14 6 1 2 Mounting and Support against Floor Floor plate 14...

Page 6: ...r Check 20 6 5 2 Checks before Start Up 20 6 5 3 Final Mesures 20 7 Wiring Diagram 20 8 Safety Instructions 21 9 Operating Instructions 21 9 1 Start and Stop 21 9 2 Daily Cleaning 21 9 3 Trouble Shoot...

Page 7: ...installation and operation A copy of the manual must always be at hand where the disposer is being used In addition to the general safety instructions listed in this main section it is necessary to o...

Page 8: ...o be used Handlers should be given appropriate instructions prior to undertaking transportation hoisting and lifting Installation Personnel responsible for installing the disposer must be trained as a...

Page 9: ...oviding an efficient and immediate removal of food waste whenever the need arises and thereby improving hygiene in the working environment eliminating bad odors and bacteria formation and minimizing m...

Page 10: ...or cold flush water backflow preventer for flush water water trap for connection to disperator outlet torque protection bar for fixating the disposer Can be ordered from DISPERATOR 2 For connection to...

Page 11: ...rator se 4 Storage and Transport 4 1 Storage If the disposer is to be stored before the installation it should be handled as follows Store the disposer in a dry and clean area where the relative humid...

Page 12: ...umentation This User Manual Wiring diagram bill of material and component layout Safety instructions laminated Operating instructions laminated 5 2 Disposer Disposer with motor size and voltage accord...

Page 13: ...info disperator se M larv gen 9 SE 141 71 Segeltorp Sweden Fax 46 8 724 6070 Web page www disperator se Flushing nozzle with hose connection Jam release wrench for freeing rotary grinder if non grind...

Page 14: ...ally under the mounting assembly e g under a sink The standard delivery of these models will therefore not include legs However if they are to be placed standing on the floor floor plate e g beside a...

Page 15: ...Measure the height X mm between the flange of the mounting assembly and the floor Measure the height Y mm of the disposer without legs including the 3mm rubber seal Lay down the disposer carefully on...

Page 16: ...water trap from its position causing water leakage The torque protection bar is not included in standard delivery but is available as an option If a torque protection bar is not suitable because of t...

Page 17: ...ll allow for a larger flushing area in the bottom of the sink basin For further information see section 6 2 5 Vacuum Valve If required by local regulation a flush pipe or flush tower with air gap to t...

Page 18: ...and 160mm for models 530A 575A 6 3 3 Curves and Bends The water trap and all bends in the drain pipe must be drawn without sharp bends or curves according to local standards The distance k in the figu...

Page 19: ...e having 1 5mm wires for disposers having a rated current up to 14A For disposers having a current rated above 14A use 2 5mm wires The rated voltage and current is specified on the disposer s serial n...

Page 20: ...hredder of the grinder in the inlet opening of the disposer turns freely in both directions by hand and make sure that no foreign object has been dropped into the grinding unit during installation 6 5...

Page 21: ...s with long fibers fish skins and sinewy meat should be divided into pieces of 3 5cm 1 2 inch and mixed with other food waste before being ground Dry and sticky waste such as steamed rice pasta mashed...

Page 22: ...on the wrench and hit the bar with a hammer 6 Remove the jam release wrench 7 Remove any non grindable objects for example cutlery 8 Check fuses breakers Change reset if needed 9 Use the main electri...

Page 23: ...embly 4 pcs 26 Screw and washer housing assembly 2 pcs 29 Adjustable leg 3 pcs 520A 575A only 29 01 Screw for leg clamp 3 pcs 520A 575A only Spare parts not shown in drawing 04 Special grease for seal...

Page 24: ...tling of Disposer For below designation within brackets see enclosed wiring diagram and exploded view of the disposer in section 10 2 1 Use the main electrical safety switch to disconnect electrical s...

Page 25: ...osite one another under the rim of the shredder supported by the side of the end shield 13 11 Remove the V ring seal 03 01 and loosen the 4 fixing screws 23 of the end shield 13 Remove the end shield...

Page 26: ...rrier from the motor axle If needed use the rotary shredder 02 as a handle to prevent the motor axle from rotating 15 When changing the motor 14 make sure that the new motor has the same classificatio...

Page 27: ...The seals shall be placed with the groove and stainless spring upwards towards the washer 03 00 9 The seals are fixated by fitting the locking ring 03 03 into the groove in the end shield 13 Tap on t...

Page 28: ...shredder to the end shield by hammering 6 punch marks around the joint between these two articles 24 Put the rubber seal 05 on the stationary shredder 01 Make sure that it is centered 25 Wipe the sur...

Page 29: ...e the disposer into place Use 6pcs of screws and nuts 22 See section 6 1 2 for the correct procedure 36 Reconnect drain piping according to section 6 3 Make sure that the disposer is securely fixated...

Page 30: ...7 Axle screw 1 pc 08 Seal for hood flange 1 pc 09 Rubber sealing compound 1 pc 10 Key for carrier 1 pc 22 Screw and nut for mounting the disposer 6 pcs 23 Screw for end shield 4 pcs 25 Nut and washer...

Page 31: ...LLENT SERIES Spare Parts Below mentioned reference numbers refer to the exploded view in section 10 2 01 Stationary shredder 1pc 02 Rotary shredder 1pc 03 00 Washer for V ring seal 1pc 03 01 V ring se...

Page 32: ...torp Sweden Fax 46 8 724 6070 Web page www disperator se 10 Key for carrier 1pc 13 End shield 1pc 14 Motor with drainage holes 1pc 14 01 Axle seal motor 14 02 Motor bearing 14 03 Key for motor shaft 1...

Page 33: ...washer for hood assembly 4pcs 26 Screw and washer housing assembly 2pcs 29 Adjustable legs 3pcs 31 Jam release wrench for rotary shredder 1pc 35 Complete solenoid valve with coil cable plug and fixati...

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