disperator 8075-E Service Instruction Download Page 17 | Manualshive

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disperator 8075-E Service Instruction Download Page 17

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Complete Power Unit Mechanism

reMoVe aND re-iNstaL

The complete power unit mechanism consists of the
ram screw assemblies, the motor and the drive belt.
Rather than replace individual components, it may be
easiest to replace the whole mechanism.

1. Remove cabinet cover (see Electrical Components,

Access to Components).

2. Mark the location of all wire ties. screws

3. Support the power unit and remove the two Phillips

head screws from each of four support rods.

4. Remove the power unit mechanism.

5. Installation is the reverse of removal.

Drive Wheels

reMoVe aND repLaCe

1. Remove cabinet cover (see Electrical Components,

Access to Components).

2. Remove the belt cover and drive belt (see above)

and follow the steps in Drive Belt, Remove and Re-
install.

3. Remove spring washer, bearing and thrust washer

from each drive wheel and remove both drive wheels.
NOTE: Grease the spring washer, bearing and thrust
washer before re-installing.

section C – power Unit Mechanism

SCREWS

SUPPORT

ROD

SCREWS

SPRING

WASHER

BEARING

THRUST

WASHER

DRIVE

WHEEL

IDLER

WHEEL

3 SCREWS

MOTOR

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Summary of Contents for 8075-E

Page 1: ...SE 141 71 Segeltorp SWEDEN Ref Serv 8075 Eng 140301 Tel 46 8 724 01 60 Fax 46 8 724 60 70 E mail info disperator se Web page www disperator se Service Instruction for Trash Compactor Model 8075 E Moto...

Page 2: ...t and secure All electrical leads are properly dressed and secured away from sharp edges high temperature components and moving parts All non insulated electrical terminals connectors heaters etc are...

Page 3: ...16 Complete Power Unit Mechanism 17 Remove and Re install 17 Drive Wheels 17 Remove and Replace 17 Ram Screw Assembly 18 Remove and Replace 18 Section D Electrical Components 21 Start Switch 22 Remov...

Page 4: ...en you start the compactor an electrically powered ram moves down into the trash bucket compresses the trash and then returns to the UP position and shuts off automatically NOTE The ram travels about...

Page 5: ...Built in Installation mounting straps Two under counter mounting straps are provided Use these straps to secure the compactor to the underside of a countertop Fasten the slotted end of the straps to t...

Page 6: ...o trim the unit up to fit an undercounter installation To level the back of the compactor Tip the back of compactor up and onto a wood block Loosen the adjusting screws only far enough to move the rol...

Page 7: ...ssemblies These include the trash bucket the door the motor the ram and the electrical controls and components Section B Cabinet Legend A Trash Bucket B Bucket Handle C D Slide Rails E Door Assembly F...

Page 8: ...om each of the bucket slides 3 Press down on left and right bucket slide release tabs while pulling the bucket out of the cabinet Buckle Handle remove an replace The plastic bucket handle may receive...

Page 9: ...3 Remove the slide rail from the cabinet 4 To re install place slide rail onto the three spring clips inside of the cabinet Align holes in rail with bracketed holes on inside of cabinet and secure wit...

Page 10: ...ert the upper hinge pin into the upper door bushing and move the door into place Insert the lower hinge pin from Step 1 and tighten securely Section B Cabinet REVERSE DOOR Hinge POSITION The compactor...

Page 11: ...or Remove and Re install This safety device prevents the compactor from ope rating except when the door is closed NOTE If the interlock actuator should break off the compactor will not function replac...

Page 12: ...et to expose the retainer strips and the screws that are used to fasten the strips to the cabinet NOTE There are six retainer strips two each on the top and bottom and one each for the left and right...

Page 13: ...see Door Assembly Remove and Re install 2 Remove the four Phillips head screws that secure the top trim cover to the cabinet 3 Pull the top trim cover away from the cabinet 4 Re install in reverse or...

Page 14: ...14 Legend A Drive Belt B Main Motor C Complete Power Unit Mechanism D Ram Screw Assembly Section C Power Unit Mechanism B D C A...

Page 15: ...ow the instructions below to align the height of both ram screws 4 Measure the distance from the underside of the top frame to the bottom edge of the ram at the front and rear of the power unit 5 If t...

Page 16: ...the motor then disconnect the wires NOTE For illustration purposes the view is shown with the drive wheels removed 4 Use an open end socket or crescent wrench to remove the idler wheel 5 Support the m...

Page 17: ...from each of four support rods 4 Remove the power unit mechanism 5 Installation is the reverse of removal Drive Wheels Remove and Replace 1 Remove cabinet cover see Electrical Components Access to Co...

Page 18: ...e install 3 Remove drive wheels see Drive Wheels Remove and Replace 4 Remove the compaction plate by releasing the tab on the front of the ram and pulling the plate down and away from the ram Note Whe...

Page 19: ...oval as they activate the limit switches 7 Turn the ram until the top pin indexes 90 from the pin slot remove two hex screws lock washers and flat washers fasteners 8 Turn the ram as required to align...

Page 20: ...ing housing with the corresponding notches in the bearing Brackets must be positioned correctly as they activate the limit switches See illustration at left 11 Re assembly is the reverse of disassembl...

Page 21: ...Display Module Assembly D Cabinet Safety Interlock Switch E Key Switch Assembly F Upper Limit Switch Assembly G Lower Limit Switch H Motor Centrifugal Switch Assembly I Motor Capacitor J Start Switch...

Page 22: ...t is first necessary to remove the cabinet cover Remove Cabinet Cover 1 Remove the bucket from the compactor see Cabinet Trash Bucket 2 Remove the door assembly the 2 bottom door gasket retainers see...

Page 23: ...lower part of the bag storage 6 Remove six Phillips head screws each that secure the front and rear of the stabilizer plates to the cabinet cover rear view shown 7 To remove the power cord at the bac...

Page 24: ...ily on top of the ram Gently move the cover so that the front and rear pins slide into their respective rubber grommets Make sure the sound deadening material fits properly down the sides of the cabin...

Page 25: ...1 On the front of the unit remove the five Phillips head screws that secure the control panel assembly to the cabinet cover 2 After removing these five screws open odor disk tray pull the panel away...

Page 26: ...e assembly from the control panel 3 Installation assembly is the reverse of removal Key Switch Remove and Replace 1 Remove the control panel assembly see Control Panel Assembly Remove and Re install 2...

Page 27: ...o the replacement switch assembly 4 Installation is the reverse of removal Upper Limit Switch Assembly Remove and Replace This switch sets the upper travel limit for the ram mechanism 1 Remove the bac...

Page 28: ...witch and secure with two Phillips head screws Section D Electrical Components Motor Centrifugal Switch Assembly Remove and Replace This switch reverses the motor when peak load is reached 1 Remove th...

Page 29: ...two indi cators you can look for on the outside of the capacitor to see if it is bad If you spot corrosion around the ter minals or bulging electrolyte ceramic outer material then the capacitor is lea...

Page 30: ...ohms and quickly move back to infinity Note Some less sophisticated meters will only tell you if the capacitor is good or bad 6 If the needle does not move if the needle reads a constant value or nea...

Page 31: ...er repeated use the 6 compactor motor s automatic thermal cutout may have engaged Wait a few minutes to allow unit 6 to cool down cutout will reset itself Defective motor 7 Replace motor or complete 7...

Page 32: ...trash bucket Ensure trash bucket is at least half full before compacting Compaction results will improve as more trash is added Bottles or cans are arranged too 2 uniformly Bottles and cans should be...

Page 33: ...bottom position Defective upper limit switch 1 assembly Defective centrifugal switch 2 Replace upper limit switch 1 assembly Replace centrifugal switch 2 assembly During NORMAL compact mode ram runs...

Page 34: ...s and Parts Lists Wiring Schematic DISPERATOR 15 Inch Wide Automatic Trash Compactor Model 8075 E Volts Hz Amps Capacity Compactor Weight Dimensions 220 240 50 60 3 0 1 55 ft 3 30 lbs 3000 lbs 6 to 1...

Page 35: ...anual Advance 9 S99526868 Key 10 S99526860 Display Module 11 S99526968 Interlock Switch 12 S99527003 Key Switch 13 S99526871 Bucket Handle Item Part No Description 14 S99527485 Bucket Assembly 15 S995...

Page 36: ...elt 28 S99526889 Drive Wheel 29 S99526890 Idler Wheel 30 S99527008 Upper Limit Switch 31 S99527019 Lower Limit Switch 32 S99527493 Main Motor Item Part No Description 33 S99527494 Motor Capacitor 34 S...

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