background image

 #4 -13511 Crestwood Place, Richmond, BC, V6V 2E9, Canada 

+ 1.778.776.3288 

                 [email protected]

discoverbattery.com

5. Faults

Should faults be detected in the battery or the charging device, contact 
your servicing dealer immediately. Keeping records of all measured 
data will simplify fault detection and corrective action. A service 
contract with your servicing Discover

®

 dealer will help to detect faults 

in time.

6. Testing

Check that the battery is fully charged, before testing new batteries. 
Ensure that a sufficient commissioning charge has been applied and 
the battery is fully charged. (Sec. 3.2.1)

7. Storage

If filled lead acid batteries are to be taken out of operation for extended 
periods of time, they must be placed fully charged in a dry, frost-free 
room. To avoid damage, perform periodical equalizing charging (Sec 
3.2.1) or permanent float charging.

8. Transport

Be sure that all cells/blocks are protected against short-circuit. Be sure 
to document and transport all cells/blocks or batteries according to local 
department of transportation rules and regulations.

9. Recycling

Discover’s lead acid batteries are recyclable products. All Discover 
Factory Warehouses and servicing dealers are qualified to accept and 
handle all used lead acid batteries. Contact Discover

®

 or your servicing 

dealer for details.

10. Graphs

Battery Voltage in relation to DoD as guidance for the initial LVD 
settings (first-try settings) 25°C/77°F reference temperature.

 

 

 

25ºC reference temperature

 

 

D

o

D

100%

Do

D9

0

%

Do

D8

0

%

Do

D7

0

%

Do

D6

0

%

Do

D5

0

%

Do

D4

0

%

Do

D3

0

%

Do

D2

0

%

M

ini

m

um

 

fo

r

 S

ta

nd

b

y

 us

e

MI

N

I

MU

M F

O

R

 S

O

L

A

R

 U

S

E

1,75

1,80

1,85

1,90

1,95

2,00

2,05

2,10

0

10

20

30

40

50

60

70

80

90

100

110

120

130

140

150

B

a

tte

r

y

 Vol

ta

g

e

 (

V

p

c

)

Extracted Amperhours  per 100Ah  of C10  DIN 

2V OPzV cells for low discharge rates

Rates in Amps  per 

100AhC10DIN

%

D3

0

%

D2

0

%

2,10

 

 

 

25ºC reference temperature

 

 

D

o

D

100%

Do

D9

0

%

Do

D8

0

%

Do

D7

0

%

Do

D6

0

%

Do

D5

0

%

Do

D4

0

%

Do

D3

0

%

Do

D2

0

%

M

ini

m

um

 

fo

r

 S

ta

nd

b

y

 us

e

MI

N

I

MU

M F

O

R

 S

O

L

A

R

 U

S

E

1,75

1,80

1,85

1,90

1,95

2,00

2,05

2,10

0

10

20

30

40

50

60

70

80

90

100

110

120

130

B

a

tte

r

y

 V

o

lta

g

e

 (

V

p

c

)

Extracted Amperhours  per 100Ah  of C10  DIN 

6V-12V OPzV blocs for low discharge rates

Rates in Amps  per 

100AhC10DIN

NOTES:
• 

The minimum voltage shown for standby use represents the maximum 
available capacity.

• 

The minimum voltage shown for solar use represents the maximum 
available capacity. It is the lowest LVD setting and should only be used 
with Discover’s approval. Systems design to be discharged regularly to 
this level will have reduced warranty coverage.

• 

The recommended LVD and the LVD required for standard warranty 
coverage, is the minimum voltage which represents a 50% DoD.

• 

The DoD 60% line, represents the minimum voltage setting to control 
the end of each discharge voltage in hybrid applications. It’s always 
recommended to implement a supplementary control by Ah counter.

Summary of Contents for Tubular Gel OPzV

Page 1: ...1 Crestwood Place Richmond BC V6V 2E9 Canada 1 778 776 3288 info discoverbattery com discoverbattery com RE Stationary Applications Tubular OPzV Gel 2V 6V and 12V Cells Blocks Tubular Gel OPzV Operating Manual ...

Page 2: ...re secure installation Use only suitable handling equipment and lifting gear Dangerous Voltage Batteries with this symbol can be recycled Do not mix with other industrial or household waste Contact your servicing Discover dealer for proper battery return and recycling Use protective glasses gloves and clothing when working on batteries Always make safe working practices a priority No Smoking Do no...

Page 3: ...Discharge Protection 6 Array to Load Ratios for Stand alone Systems 6 Low voltage Re Connect LVR for Stand alone Systems 6 3 2 Charging 6 3 2 1 Balance or Complete Charge 6 3 2 2 Equilizing charge 7 3 2 2 1 Functional Equalizing 7 3 2 2 2 Corrective Equalizing 7 3 2 3 Normal Operation Charging 7 3 2 3 1 Settings for Stand Alone Systems 7 3 2 3 2 Settings for Hybrid Systems 8 3 3 Operation at Very ...

Page 4: ...een cells or blocks The layout of the battery room or installation area must allow for easy access to the batteries The recommended minimum distance between battery rows is 1 5 times the depth of the row Racks or cabinets shall be located 100mm 4in from the wall Be sure to provide adequate space and lighting for inspection maintenance testing and cell block replacement Space should also be provide...

Page 5: ...voltage directive 73 23 EEC which confirms that the CE marking is applied to the battery The company installing the battery is responsible for the declaration and applying the CE marking For future identification apply individual cell block numbers in sequence starting from one end of the series string Also apply identification letters or numbers for the parallel strings Only connect the battery t...

Page 6: ...the supervisor nearby It lasts until certain charge criteria are fulfilled but not outside certain minimum and maximum time limits It is mainly used as Commissioning charge after installation Sec 2 8 Corrective equalizing charge Sec 3 2 2 2 Preparation charge before a capacity test Sec 6 Refresh charge during long storage period Sec 1 2 7 The battery temperature must be monitored during charge It ...

Page 7: ...l generators mainly telecom hybrid systems the charging source is always available but the boost charging time is restricted to favor a more efficient utilization of the diesel In both cases a scheduled functional equalizing charge shall be performed at regular intervals Sec 3 2 3 to protect the battery from acid stratification sulphation and loss of capacity Functional Equalizing frequency is adj...

Page 8: ...and alone systems with oversized PV array and very low MDDoD 5 e g remote telecom transmitters In these circumstances use the following settings The temperatures are average over one month Stand Alone Systems Hybrid Systems When only the PV is engaged use settings shown in Constant Voltage One Step When only the diesel is engaged continuously use Constant Voltage Two Step and reduce the settings b...

Page 9: ...phs BatteryVoltage in relation to DoD as guidance for the initial LVD settings first try settings 25 C 77 F reference temperature 25ºC reference temperature DoD100 DoD90 DoD80 DoD70 DoD60 DoD50 DoD40 DoD30 DoD20 Minimum for Standby use MINIMUM FOR SOLAR USE 1 75 1 80 1 85 1 90 1 95 2 00 2 05 2 10 0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 Battery Voltage Vpc Extracted Amperhours per 100A...

Page 10: ...ischarge or how deeply the battery has been dis charged Like the fuel gauge of your car DoD is the measure of how much fuel you have used I10 The constant current I discharge rate that can be maintain for 10 hours 10 MDDoD Maximum Daily Depth of Discharge allowable MDoD Maximum allowable Depth of Discharge OCV Open Circuit Voltage The voltage across the cell block or battery terminals with no load...

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