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2.3 Unpacking and Handling

 WARNING

Read Safety Section 1 before handling the battery.

•  Never lift batteries by the terminal posts, use carry handles. 
•  Do not short circuit.
•  Check for damage. All batteries with visible defects should be reported.
•  It is recommended to check the OCV (Open Circuit Voltage) on arrival

 

3. Installation and Commissioning

 WARNING

Read Safety Section 1 before handling the battery.

3.1 Tools

•  Insulated tools 
•  Voltmeter
•  Post cleaner and wire brush
•  Personal protective equipment

3.2 Battery Location

•  Locate the batteries close to the inverter in order to minimize the length of the battery cables.
•  Battery performance and service life will be optimized when they are operated in an ambient temperature of 15°C to 25°C 

(59°F to 77°F).

•  All electrical protective measures, devices, accommodation and ventilation of the battery installation area must be in 

accordance with all local rules and governmental regulations.

•  The battery should be installed in a clean and dry area and protected against dropped items and dirt.
•  Avoid placing the battery in a hot place or in direct sunlight.
•  Avoid conditions that result in spot heating or cooling, as temperature variations will cause electrical imbalances in the 

battery. For better cooling and temperature management the batteries should have a minimum of 0.50” (12.7mm) of space 
to ensure adequate air flow around each battery. 

•  The layout of the battery room or installation area must allow for easy access to the batteries. 
•  Be sure to provide adequate space and lighting for inspection, maintenance, testing, and battery replacement. Space 

should also be provided to allow the operation of lifting equipment and for taking measurements (battery voltage and 
temperature) during service.

3.3 Racks and Mechanical Stability

•  Approved and insulated battery racks are recommended for proper installation. Calculations should be performed to 

ensure that floor loading capabilities are not exceeded. Seismic forces should also be considered.

•  The installation should provide for adequate structural support and exposure to the minimum possible vibration.

3.4 Parallel Connections

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 Solar Dry Cell may be connected in parallel to increase capacity, current capability and/or 

discharge durations. In the case of each parallel connected string, only use batteries of the same voltage, 
capacity, design and age.

The resistance and ampacity of the cables or connector bars in each string must be the same, e.g. same 
cross-section, same length and same conductor type (copper, aluminum). In addition, each string should  
be equipped with disconnect capabilities (circuit breakers) for maintenance and safety purposes.

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 recommends a maximum of 3 strings parallel: The following steps should be fulfilled to have  

battery string in parallel without reducing battery life or batteries getting out of balance:

•  Same voltage drop must be realized from each string to the end connection (load and ground). This can be  

achieved by proper choice of cable lengths, cable diameters and arrangement for crosswise connection configurations.

•  Same length connector cables for positive and negative terminals for each string. 

Parallel Connection

Summary of Contents for DRY CELL

Page 1: ...Stability 5 3 4 Parallel Connections 5 3 5 Series Connections 6 3 6 Series Parallel Connections 6 3 7 Electrical Connections 6 4 Operation 6 4 1 Charging 7 4 1 1 Charge Curve 7 4 1 2 Commissioning Ch...

Page 2: ...rtain configuration installations service and operating tasks should only be performed by qualified personnel in consultation with local utilities and or authorized dealers Qualified personnel should...

Page 3: ...l information concerning important procedures and features of the battery Read all the instructions before installation operation and maintenance This product must be recycled and is made of recycled...

Page 4: ...for integrity and electrolyte leakage Record receipt date and inspection data results and notify your servicing dealer of any damage Take photographs if necessary 2 2 Storage Store in a dry clean vent...

Page 5: ...atteries Be sure to provide adequate space and lighting for inspection maintenance testing and battery replacement Space should also be provided to allow the operation of lifting equipment and for tak...

Page 6: ...nected in the correct polarity If the battery circuit has a disconnect open the disconnect to isolate battery Check that all contact surfaces are clean If required clean poles terminals with a brass b...

Page 7: ...oat charge recharge can be terminated based on time this will need to be determined as it will vary with depth of discharge and charge current or percentage recharge 105 108 NOTE Acceptable charging A...

Page 8: ...its With traditional stationary and renewable energy systems Depth of Discharge DOD is set to operate between 20 and 50 to maximize the life of the batteries By default this may be set by power conver...

Page 9: ...following Inspect racks cabinets for corrosion or loss of integrity Check record if ventilation is sufficient Check record battery room temperature Check battery for cracks Check ground connections 6...

Page 10: ...K This is often an indication of sulphated batteries which can be confirmed by completing a load test An increase in Absorption time may be necessary to sufficiently charge the battery to full SOC WHY...

Page 11: ...d prior to storage The self discharge rate of fully charged batteries is very low in these conditions and they will not require charging for many months However if your batteries do freeze they may no...

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