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8. Service & Maintenance

Batteries should be carefully inspected on a regular basis in order to detect and correct potential problems before they can do 
harm. This routine should be started when the batteries are first received.

8.1 Inspection

•  Look for cracks in the case
•  Check the battery, terminals and connections to make sure they are clean, free of dirt, fluids and corrosion
•  All battery cables and their connections should be tight, intact, and NOT broken or frayed 
•  Replace any damaged batteries 
•  Replace any damaged cables 
•  Check torque on terminal bolts

9. Troubleshooting

9.1 Battery Won’t Turn On  

Symptom

Does the battery turn on for a short time then turns itself off?

Description

The battery is likely in a low voltage or low SOC state. Check to 
see if the blue light is blinking. This indicates a low voltage or 
low SOC condition.

Action

Connect to charger and turn on the battery. 

Symptom

Was the battery left on or stored for extended periods of time?

Description

The battery will turn itself off at 5% SOC. If left sitting at a low 
SOC, the battery may have discharged itself completely.

Action

Do not use. Replace and recycle.

10. Recycling and Disposal

Batteries must not be mixed with domestic or industrial waste. Discover’s Advanced Energy Systems  are recyclable and must be 
processed through a recognized recycling agency or dealer. Please contact Discover® or your servicing dealer for details.

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Summary of Contents for 15-24-1000

Page 1: ...1 Battery Operating Limits 3 3 Design Features Components 4 3 1 Battery Management System BMS 4 3 2 Fuse 4 3 3Terminals 4 4 Handling 4 5 Installation Single Battery 4 5 1Tools 5 5 2 Securing Battery 5...

Page 2: ...the battery Read all the instructions before installation operation and maintenance This product must be recycled and is made of recycled products CAUTION Do not disassemble or modify the battery If t...

Page 3: ...s Do not expose battery to high temperatures Do not install with other battery types or brands 1 8 DC Motor Connection Direct connection to DC motors without proper safety protection motor controllers...

Page 4: ...ult events cause switch to open and battery to shut down after a 120s delay Communication Ports BMS has an isolated RS232 communication port for service technician use only 3 2 Fuse Fuse provides back...

Page 5: ...llation Improper cable sizing Improper terminal torque NOTE Without exception product experiencing terminal burn out will not be warranted 6 Operation NOTE Review operating limits 6 1 On Off To turn t...

Page 6: ...Qualification phase for auto on feature optional 2 Charge at constant current to 3 4Vdc per cell module Bulk 3 Maintain constant voltage 3 4Vdc per cell module Absorption 4 Terminate when charge curre...

Page 7: ...ver Voltage Stop charge Over Current Reduce current Over Temperature Stop using let cool Short Circuit Check external circuits FLASHING LED 7 FAULT LEVELS Parameter Trigger Point High Temperature in D...

Page 8: ...ymptom Does the battery turn on for a short time then turns itself off Description The battery is likely in a low voltage or low SOC state Check to see if the blue light is blinking This indicates a l...

Page 9: ...Shipping Dimensions HxWxD 248 x 250 x 340 mm Shipping Weight 13 kg Terminal A2 M6 Terminal Hardware M6 Stainless Steel Bolt Flat Washer Lock Washer Supplied TerminalTorque 7 0 7 7 Nm Case Material PC...

Page 10: ...t 12 4 kg Shipping Dimensions HxWxD 248 x 250 x 340 mm Shipping Weight 13 kg Terminal A2 M6 Terminal Hardware M6 Stainless Steel Bolt Flat Washer Lock Washer Supplied TerminalTorque 7 0 7 7 Nm Case Ma...

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