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discoverbattery.com

5. Installation 

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WARNING!

Read Safety Section before installing the battery. 

▲ 

CAUTION!

Do not install AES LiFePO

4

 batteries in series. Select the 

appropriate AES battery model for the voltage of your system.

5.1 Tools

•  Insulated tools sized to match nuts, bolts and cables in use
•  Voltmeter
•  Post cleaner and wire brush
•  Personal protective equipment

5.2 Battery Location

Locate the batteries close to the power conversion device in order to minimize the length of the battery cables. Care should
be taken to ensure adequate clearance above the batteries is maintained for access to both battery and power conversion
device connections and disconnects. 

Protection from exposure to water, including water sprayed from nozzles, should be ensured.

 

AES Battery performance and service life will be optimized when they are operated in an ambient temperature of 15°C to 
25°C (59°F to 77°F). Care should be taken to ensure that the battery’s temperature is > 0°C (32°F) during charging. 

5.3 Securing Battery

•  Battery can be strapped in place with non-conductive nylon straps
•  12-36-6700 and 12-48-6650 models have hold down brackets at the base of the battery (figure below)

226.7 mm

446.5 mm

446.5 mm

18 mm

12.5 mm

5.4 Installation

Battery cables must be sized to the specifications required by the inverter charger, and must be installed in accordance with the 
standards set by the authority having local jurisdiction. Do not use or install a battery temperature sensor.

•  Confirm that battery is set to OFF
•  If the battery circuit has a disconnect - open the disconnect to isolate battery
•  Cable connection points should always be kept clean
•  Broken, frayed, brittle, kinked or cut cables should never be used 
•  Secure the new battery - be careful not to ground the terminals to any metal mounting, fixture, or body part
•  Connect battery cables - connect the ground cable last to avoid sparking
•  Terminals are button-type, M8 female - recommended torque is 9.0 Nm (6.64 ft-lb)
•  Inspect the battery cables to ensure they have not been installed in reverse polarity
•  If the battery circuit has a disconnect - close disconnect to reconnect the battery
•  Set the battery to ON

Summary of Contents for 12-36-6700

Page 1: ...llation 6 5 1Tools 6 5 2 Battery Location 6 5 3 Securing Battery 6 5 4 Installation 6 5 5 Parallel Battery Wiring 7 5 6 Commissioning Parallel Systems 8 5 7 Configuration with Power Conversion Devices...

Page 2: ...l Read all the instructions before installation operation and maintenance This product must be recycled and is made of recycled products CAUTION Do not disassemble or modify the battery If the battery...

Page 3: ...ry Do not expose battery to flames or incinerate Do not open battery case or disassemble battery Do not wear rings watches bracelets or necklaces when handling or working near battery Do not drop or c...

Page 4: ...med over current protections of the BMS follow the curves seen in the next two figures NOTE Intentional bypassing of BMS to operate the battery outside maximum and minimum limits voids warranty 2 3 Re...

Page 5: ...ctions will automatically recover once the condition is cleared with the exception of the low voltage protection Protection Auto Recoverable Description Over Voltage Yes Protection is triggered when a...

Page 6: ...ing charging 5 3 Securing Battery Battery can be strapped in place with non conductive nylon straps 12 36 6700 and 12 48 6650 models have hold down brackets at the base of the battery figure below 226...

Page 7: ...configuration all battery cable sets should be the same length regardless of the battery s proximity to the busbar or combiner box Actual wiring requirements may vary Consult with the authority havin...

Page 8: ...mmunication with a Power Conversion device network requires the use of a LYNK Gateway Communication device available from Discover Battery For Closed Loop and Open Loop configuration details please re...

Page 9: ...AES Battery You must ensure that the charger being supplied Meets the recommended charge curve Incapable of exceeding Discover s maximum terminal voltages 6 3 Open Loop Charge Curve 1 Charge at const...

Page 10: ...7 Service Maintenance 7 1 Warranty Registration To register your product you will need the serial number of the battery Visit discoverbattery com for registration details 7 2 Inspection Batteries sho...

Page 11: ...teries must not be mixed with domestic or industrial waste Discover AES batteries are recyclable and must be processed through a recognized recycling agency or dealer Please contact Discoveror your se...

Page 12: ...0 kg Shipping Dimensions HxWxD 470 x 430 x 390 mm Shipping Weight 48 4 kg Terminal M8 Terminal Hardware M8 Stainless Steel Bolt Flat Washer Lock Washer Supplied TerminalTorque 9 0 Nm 3 Case Material P...

Page 13: ...ery Weight 88 kg Shipping Dimensions HxWxD 570 x 440 x 570 mm Shipping Weight 99 9 kg Terminal M8 Terminal Hardware M8 Stainless Steel Bolt Flat Washer Lock Washer Supplied TerminalTorque 9 0 Nm 3 Cas...

Page 14: ...7 kg Shipping Dimensions HxWxD 570 x 440 x 570 mm Shipping Weight 98 9 kg Terminal M8 Terminal Hardware M8 Stainless Steel Bolt Flat Washer Lock Washer Supplied TerminalTorque 9 0 Nm 3 Case Material P...

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