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22

3. 

Calibration parameter SM3 (MAXIMUM SPEED)

 

Then turn the ENCODER - A knob (E1) until the PARAM-
ETER DISPLAY - A screen (D1) shows the 

SM3

 parame-

ter. Push and release the torch button, and then wait for the 
wire to stop automatically, and the 

End MiS

 message to ap-

pear. Measure (in cm) the dangling wire and insert the value 
shown, in the software of the welder, by means of the rota-
tion of the ENCODER knob - V (E2) appearing on the PA-
RAMETER DISPLAY screen - V (D2) is the desired value.

D1

D2

E2

E1

• 

At the end of the procedure, the software present in the welder 
will immediately re-calculate the characteristic curve of the en-
gine, rendering it suitable to use.

• 

To exit from the CALIBRATION menu, press and release the 
SAVE “MEM” key (T2).

T2

• 

To interrupt measuring, push the SAVE “MEM” (T2) Key.

ARC LENGTH ADJUST

For MIG welding processes (pulsed, double pulsed, synergic, 
and manual), this function allows the operator to adjust the ARC 
LENGTH ADJUST (

) parameter, with the WELDING VOLTAGE 

( ) or the WIRE SPEED (

).

1)  Rotate the ENCODER - A (E1) knob until the DISPLAY PA-

RAMETERS - A (D1) display shows the 

ArC

 function, and the 

DISPLAY PA-RAMETERS - V (D2) display shows the two ad-
justment methods: 

U

 (VOLT - WELDING VOLTAGE) and 

rPM

 

(SPEED - WIRE SPEED).

2)  Rotate the ENCODER - V (E2) knob and choose the adjust-

ment method required (this operation does not need to be con-
firmed).

D1

D2

E2

E1

3)  To change the adjustment method, repeat steps 1 and 2.
4)  To exit the 

SEtUP

 menu, push the SAVE “MEM” (T2) key.

T2

SWITCH

If enabled, this function allows the operator to have a further weld-
ing mode (SWITCH) available, in MIG (pulsed, double pulsed, 
synergic and manual) welding processes, as well as the special 
functions associated with it:

• 

CURRENT SWITCH, SWITCH WIRE SPEED (see Table 1, Pa-
rameter F19).

• 

SWITCH ARC LENGTH, SWITCH VOLTAGE (see Table 1, Pa-
rameter F20).

1)  Rotate the ENCODER - A (E1) knob until the DISPLAY PA-

RAMETERS - A (D1) display shows the 

CYC

 function, and 

the DISPLAY PARAMETERS - V (D2) display shows the two 
choices available: 

oFF

 (SWITCH disabled) and 

on

 (SWITCH 

enabled).

2)  Rotate the ENCODER - V (E2) knob and choose whether to 

enable or disable the SWITCH (this operation does not need 
to be confirmed).

D1

D2

E2

E1

3)  To change the mode, repeat steps 1 and 2.
4)  To exit the 

SEtUP

 menu, push the SAVE “MEM” (T2) key twice.

T2

WATER COOLING MODE

This configuration allows the operator to set cooling (only if avail-
able), in the following ways:

• 

ON DEMAND - In this case, cooling is managed in relation to 
the welding done.

• 

ALWAYS ON - In this case, cooling comes on when the machine 
is switched on, and stays on until the machine is switched off. 
Cooling only stops when an alarm is activated.

To make the setting, proceed as follows:
1)  Rotate the ENCODER - A (E1) knob until the DISPLAY PA-

RAMETERS - A (D1) display shows the 

H2o

 function, and 

the DISPLAY PARAMETERS - V (D2) display shows the two 
choices available: 

Dem

 (ON DEMAND) and 

Aon

 (ALWAYS 

ON).

2)  Rotate the ENCODER - V (E2) knob and choose the cooling 

mode required (this operation does not need to be confirmed).

D1

D2

E2

E1

Summary of Contents for DIX PI 3006.M I Puls

Page 1: ...rce S C H W E I S S E N W E L D I N G W E L D I N G S C H W E I S S E N S C H W E I S S E N Keep in secure area for future reference Operations manual DIX PI 3006 M I DIX PI 3506 M I DIX PI 3006 M I P...

Page 2: ...r Exceptional characteristics for MIG MAG MMA and TIG welding with Lift type ignition Synergic digital control of all welding parameters with the following functions Allows less expert operators to re...

Page 3: ...After several minutes the overheat cut off rearms automatically and the welder is ready for use again Table 1 Model DIX PI 3006 M I DIX PI 3506 M I DIX PI 3006 M I Puls DIX PI 3506 M I Puls MIG MAG w...

Page 4: ...usage class indicates that the welding power source can be employed in environments with a high risk of electri cal shocks This system is cooled by means of the forced circulation of air and must the...

Page 5: ...y turning the relevant screw Pos 2 Fig A The correct pressure is the minimum that does not allow the rollers to skid on the wire Excessive pressure will case deformation of the wire and tan gling on t...

Page 6: ...cy cle starts Release the torch button FIG D Interval welding Stitch The substantial differences with the spot welding mainly con cern the adjustments that must be carried on the welding weld ing powe...

Page 7: ...lination of about 60 compared with the metal in relation to the direction of welding PART TO BE WELDED The part to be welded must always be connected to ground in order to reduce electromagnetic emiss...

Page 8: ...off the power supply to the equipment be fore effecting any internal inspection DIX PI 3006 M I DIX PI 3506 M I DIX PI 3006 M I Puls DIX PI 3506 M I Puls IMPORTANT For fully electronic welding weldin...

Page 9: ...the welding power source The plug socket in the wall The mains switch NOTE Given the required technical skills necessary for the repair of the welding power source in case of breakdown we advise you t...

Page 10: ...signals Check the wiring that powers the various boards Check and if necessary replace the digital interface PCB or the control PCB No gas coming out of the torch Check and if necessary replace the s...

Page 11: ...26 TAUX THA THP THS TP VR 1 Capacitor 2 SNUBBER capacitor for output diodes 3 Power supply connector for the cooling system 4 Quick connection protection capacitor 5 Torch connector 6 Secondary diode...

Page 12: ...12 2101AC34 DIX PI 3006 M I DIX PI 3506 M I...

Page 13: ...13 2101AC33 DIX PI 3006 M I Puls DIX PI 3506 M I Puls...

Page 14: ...al 27 1 WELDING PROCESS SELECTION 27 2 WELDING MODE SELECTION 27 3 SPECIAL FUNCTIONS Fx SELECTION 27 4 PRE SETTING 28 5 WELDING 28 6 HOLD 28 Special processes 29 Electrode MMA 29 1 WELDING PROCESS SEL...

Page 15: ...crater for a time set by means of the CRATER START TIME F10 function After that the parameter values become those for welding for a time defined by the CRATER START SLOPE F11 function 2 When the TORCH...

Page 16: ...red of the following parameters if active ARC LENGTH ADJUSTMENT WELDING VOLTAGE ELECTRONIC INDUCTANCE JOB SAVING MEM LED Flashes while saving a JOB Fx LED SPECIAL FUNCTIONS Switched on when special Fx...

Page 17: ...he last two groups of columns WELDING PROCESS and MIG MAG WELDING MODE indicate the welding process and mode in which the special function can be selected Example the SPOT WELD TIME function can be se...

Page 18: ...0s 0 1 20 0 s BURN BACK bUb 0 30 30 POST GAS PoG 1 0s 0 0 10 0 s SWITCH SWITCH CURRENT F19 20 99 100 SWITCH WIRE SPEED F19 5 0 m min 1 5 22 0 m min SWITCH ARC LENGTH F20 0 30 30 SWITCH VOLTAGE F20 25...

Page 19: ...E CHECK all of the LED stay lit simultaneously so as to verify their actual operation the generator itself starts having memorised the new settings and is again ready to weld TIMER ARC ON This indicat...

Page 20: ...h the displays D1 D2 read tESt D1 D2 E1 2 Push the PRG key T5 and the display will show the param eter to be checked under DISPLAY PARAMETERS A D1 and the set ting under DISPLAY PARAMETERS V D2 D1 D2...

Page 21: ...D1 D2 E2 E1 MOTOR CALIBRATION Mot CAL ATTENTION This procedure allows you to calibrate the wire speed only in MIG welding processes Proceed as follows Rotate the ENCODER A E1 knob until the PARAMETER...

Page 22: ...1 and 2 4 To exit the SEtUP menu push the SAVE MEM T2 key T2 SWITCH If enabled this function allows the operator to have a further weld ing mode SWITCH available in MIG pulsed double pulsed synergic...

Page 23: ...e if it was blocked in the past BLOCK L1 The operator can only weld using the parameters set prior to the block and can set and or modify the welding pa rameters using the knobs on the control panel o...

Page 24: ...SS PROGRAM NUMBER MATERIAL WIRE mm GAS DISPLAYS TYPE CLASS MiG PLS dPL 000 Fe G3 Si 1 0 6 CO2 001 Fe G3 Si 1 0 8 CO2 002 Fe G3 Si 1 1 0 CO2 010 Fe G3 Si 1 0 6 Ar 16 20 CO2 011 Fe G3 Si 1 0 8 Ar 16 20...

Page 25: ...r the ignition of the arch after which the arch switches off automatically STITCH WELD PAUSE F06 Time of pause between one welding in tracts and another BURN BACK bUb Regulates the length of the wire...

Page 26: ...nge the following param eters THICKNESS OF WELDED ITEM WELDING CURRENT WIRE SPEED ARC LENGTH ADJUSTMENT ELECTRONIC INDUCTANCE SPECIAL FUNCTIONS Fx WARNING Remember that this process of welding is syne...

Page 27: ...ime in which the current remains at the value of CRATER START SPEED or CRATER START VOLTAGE CRATER START SLOPE F11 Time taken to go from the CRA TER START SPEED or CRATER START VOLTAGE level to the we...

Page 28: ...the display shows PARAMETER DISPLAY screen A D1 D1 WELDING CURRENT WIRE SPEED WELDING CURRENT the measured value of the current of what is being welded WIRE SPEED the value previously set PARAMETER D...

Page 29: ...d item DIX ARC MEGA FAST makes it possible to speed up welding com pared with short arc and mixed arc MIG MAG welding greatly in creasing productivity EXTENDED CURVES PACKAGE ECP This is a package of...

Page 30: ...ding it is possible to set the following parameters D1 T1 E1 WELDING CURRENT Example WELDING CURRENT Press the PARAMETER SELECTION A key T1 until the LED that corresponds to the WELDING CURRENT switch...

Page 31: ...rest the control panel will show the VRD LED on in the colour GREEN and this means that the device is active During the welding phase this LED becomes RED which however does not indicate a malfunctio...

Page 32: ...reen D1 4 WELDING During the welding the display shows PARAMETER DISPLAY screen A D1 D1 WELDING CURRENT WELDING CURRENT the measured value of the current of what is being welded PARAMETER DISPLAY scre...

Page 33: ...d point E2 E1 WARNING If all the automatic welding points JOBS are occu pied the check automatically goes to the first automatic welding point JOB A01 as shown in the figure below 2 Hold down the SAVE...

Page 34: ...G PROCESS SELECTION key T2 until the corresponding LED lights up 2 Select the individual JOB to modify and overwrite rotating the ENCODER knob V E2 3 Bring up and activate the JOB loading its settings...

Page 35: ...ssistance dept Err E1 3 CALIBRATION FILE MISSING NON automatic reset error Immediately contact technical assistance dept Err E1 6 MMA DEFAULTS MISSING NON automatic reset error Immediately contact tec...

Page 36: ...AMS NON automatic reset error Immediately contact technical assistance dept The table includes 2 types of errors Automatic reset error Once the alarm condition has been re solved the welding machine s...

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