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15

  Control panel

KEY AND KNOB COMMANDS

▪ 

ENCODER knob - V

▪ 

WELDING MODE 
SELECTION key

▪ 

SPECIAL FUNCTIONS 
key “Fx”

▪ 

PROGRAMME SELECTION key

▪ 

SET-UP MENU Key

▪ 

ENCODER knob - A

▪ 

WELDING PROCESS 
SELECTION key

▪ 

SAVE “MEM” key

▪ 

PARAMETER 
SELECTION key - A

▪ 

PARAMETER 
SELECTION key - V

 

PARAMETER SELECTION key - A

This is used to select the following welding parameters:

• 

THICKNESS OF WELDED ITEM (

).

• 

WELDING CURRENT (

).

• 

WIRE SPEED (

).

 

ENCODER knob - A

This is used to set and edit the PARAMETERS - A based on the 
corresponding LED switched on and the value highlighted on the 
DISPLAY PARAMETERS - A display, required for correct function-
ing of the machine.

 

PARAMETER SELECTION key - V

This is used to select the following welding parameters:

• 

ARC LENGTH ADJUSTMENT (

).

• 

WELDING VOLTAGE (

).

• 

ELECTRONIC INDUCTANCE (

).

 

ENCODER knob - V

This is used to set and edit the PARAMETERS - V based on the 
corresponding LED switched on and the value highlighted on the 
DISPLAY PARAMETERS - V display, required for correct function-
ing of the machine.

 

PROGRAMME SELECTION key

It can be used to select the individual welding PROGRAM for MIG-
MAG and MMA welding processes.

 

SET-UP MENU Key (T > 3 s)

This provides access to the SET-UP menu, which in turn provides 
access to a series of functions, suitable for an expert operator.

 

WELDING PROCESS SELECTION key

It can also be used to select the following welding processes:

• 

MIG-MAG / PULSED MIG / Double PULSED MIG.

• 

MMA.

• 

TIG.

• 

JOB.

 

■ SAVE “MEM” key (T ≥ 2 s)

It allows the saving of the parameters in the JOB.
It also allows one to view / change the parameters previously saved 
in the JOB.

WARNING:

 No LED switches on when this key is activated!

 

WELDING MODE SELECTION key

This is used to select the following welding modes (only for MIG 
welding processes) and each time the key is pushed the welding 
machine moves on to select the next welding mode in the follow-
ing order:

TWO STROKE (2T)

2T LED (

) switched on

Pressing the TORCH TRIGGER starts the welding cycle, which 
will stop when it is released.

FOUR STROKE (4T)

4T LED (

) switched on

1)  Pressing and releasing the TORCH TRIGGER will start the 

welding cycle.

2)  Pressing and releasing the TORCH TRIGGER will start the 

welding cycle.

CRATER 2T

2T LED (

) switched on - CRATER LED (

) switched on

1)  When the TORCH TRIGGER is pushed the arc ignites and the 

parameters assume the values for the “initial crater” for a time 
set by means of the CRATER START TIME (F10) function.

 

After that the parameter values become those for “welding” for 
a time defined by the CRATER START SLOPE (F11) function.

2)  When the TORCH TRIGGER is released the parameters take 

on the “final crater” values for a time set by means of the CRA-
TER END TIME (F15) function, for a period of time set using 
the CRATER END SLOPE (F12) function.

CRATER 4T

4T LED (

) switched on - CRATER LED (

) switched on

1)  When the TORCH TRIGGER is pushed the arc ignites and the 

parameters assume the values for the “initial crater”.

2)  When the TORCH TRIGGER is released the parameters 

take on the “welding” values for a time set using the CRATER 
START SLOPE (F11) function.

3)  When the TORCH TRIGGER is pushed again the parameters 

take on the “final crater” values for a time defined using the 
CRATER END SLOPE (F12) function.

4)  Releasing the TORCH TRIGGER will end the welding cycle.

SPOT WELDING 2T

2T LED (

) switched on - SPOT LED (

) switched on

This is used so that on pressing the TORCH TRIGGER spot weld-
ing is done for a time period set beforehand (in seconds), after 
which the arc switches off automatically (SPOT WELD TIME F07 
function).

STITCH WELDING 2T

2T LED (

) switched on - SPOT LED (

) flashing

To begin stitch welding:
1)  Press the TORCH TRIGGER to start the welding current and 

wire feed.

 

At this point the welder will perform automatically a succession 
of a welded tracts followed by a pause, respecting the times 
set in the functions STITCH WELD TIME (F05) and STITCH 
WELD PAUSE (F06).

 

This procedure stops automatically only when the TORCH 
TRIGGER is released.

2)  When the TORCH TRIGGER is pushed again the torch be-

gins a new interval welding cycle.

SWITCH

4T LED (

) switched on - CRATER LED (

) flashing

1)  When the TORCH BUTTON is pushed, the arc is ignited and 

the welding parameters take on the values for the 

initial cra-

ter

.

2)  When the TORCH BUTTON is released, the current goes to 

that for 

welding

 at a time defined by the CRATER START 

SLOPE function (F11).

3)  When the TORCH BUTTON is pressed and released within 

1 second, the current goes to that defined by the (F19) and 
(F20) “SWITCH” functions. By repeating this operation, you 
can switch an infinite number of times between the 

cycle

 lev-

el and 

welding

 level.

4)  When the TORCH BUTTON is pushed again and held down 

for more than 1 second, after a time defined by the CRATER 
END SLOPE (F12) function, the welding parameters taken on 
the values for the 

final crater

. When the TORCH BUTTON is 

released the welding cycle ends.

Summary of Contents for DIX PI 3006.M I Puls

Page 1: ...rce S C H W E I S S E N W E L D I N G W E L D I N G S C H W E I S S E N S C H W E I S S E N Keep in secure area for future reference Operations manual DIX PI 3006 M I DIX PI 3506 M I DIX PI 3006 M I P...

Page 2: ...r Exceptional characteristics for MIG MAG MMA and TIG welding with Lift type ignition Synergic digital control of all welding parameters with the following functions Allows less expert operators to re...

Page 3: ...After several minutes the overheat cut off rearms automatically and the welder is ready for use again Table 1 Model DIX PI 3006 M I DIX PI 3506 M I DIX PI 3006 M I Puls DIX PI 3506 M I Puls MIG MAG w...

Page 4: ...usage class indicates that the welding power source can be employed in environments with a high risk of electri cal shocks This system is cooled by means of the forced circulation of air and must the...

Page 5: ...y turning the relevant screw Pos 2 Fig A The correct pressure is the minimum that does not allow the rollers to skid on the wire Excessive pressure will case deformation of the wire and tan gling on t...

Page 6: ...cy cle starts Release the torch button FIG D Interval welding Stitch The substantial differences with the spot welding mainly con cern the adjustments that must be carried on the welding weld ing powe...

Page 7: ...lination of about 60 compared with the metal in relation to the direction of welding PART TO BE WELDED The part to be welded must always be connected to ground in order to reduce electromagnetic emiss...

Page 8: ...off the power supply to the equipment be fore effecting any internal inspection DIX PI 3006 M I DIX PI 3506 M I DIX PI 3006 M I Puls DIX PI 3506 M I Puls IMPORTANT For fully electronic welding weldin...

Page 9: ...the welding power source The plug socket in the wall The mains switch NOTE Given the required technical skills necessary for the repair of the welding power source in case of breakdown we advise you t...

Page 10: ...signals Check the wiring that powers the various boards Check and if necessary replace the digital interface PCB or the control PCB No gas coming out of the torch Check and if necessary replace the s...

Page 11: ...26 TAUX THA THP THS TP VR 1 Capacitor 2 SNUBBER capacitor for output diodes 3 Power supply connector for the cooling system 4 Quick connection protection capacitor 5 Torch connector 6 Secondary diode...

Page 12: ...12 2101AC34 DIX PI 3006 M I DIX PI 3506 M I...

Page 13: ...13 2101AC33 DIX PI 3006 M I Puls DIX PI 3506 M I Puls...

Page 14: ...al 27 1 WELDING PROCESS SELECTION 27 2 WELDING MODE SELECTION 27 3 SPECIAL FUNCTIONS Fx SELECTION 27 4 PRE SETTING 28 5 WELDING 28 6 HOLD 28 Special processes 29 Electrode MMA 29 1 WELDING PROCESS SEL...

Page 15: ...crater for a time set by means of the CRATER START TIME F10 function After that the parameter values become those for welding for a time defined by the CRATER START SLOPE F11 function 2 When the TORCH...

Page 16: ...red of the following parameters if active ARC LENGTH ADJUSTMENT WELDING VOLTAGE ELECTRONIC INDUCTANCE JOB SAVING MEM LED Flashes while saving a JOB Fx LED SPECIAL FUNCTIONS Switched on when special Fx...

Page 17: ...he last two groups of columns WELDING PROCESS and MIG MAG WELDING MODE indicate the welding process and mode in which the special function can be selected Example the SPOT WELD TIME function can be se...

Page 18: ...0s 0 1 20 0 s BURN BACK bUb 0 30 30 POST GAS PoG 1 0s 0 0 10 0 s SWITCH SWITCH CURRENT F19 20 99 100 SWITCH WIRE SPEED F19 5 0 m min 1 5 22 0 m min SWITCH ARC LENGTH F20 0 30 30 SWITCH VOLTAGE F20 25...

Page 19: ...E CHECK all of the LED stay lit simultaneously so as to verify their actual operation the generator itself starts having memorised the new settings and is again ready to weld TIMER ARC ON This indicat...

Page 20: ...h the displays D1 D2 read tESt D1 D2 E1 2 Push the PRG key T5 and the display will show the param eter to be checked under DISPLAY PARAMETERS A D1 and the set ting under DISPLAY PARAMETERS V D2 D1 D2...

Page 21: ...D1 D2 E2 E1 MOTOR CALIBRATION Mot CAL ATTENTION This procedure allows you to calibrate the wire speed only in MIG welding processes Proceed as follows Rotate the ENCODER A E1 knob until the PARAMETER...

Page 22: ...1 and 2 4 To exit the SEtUP menu push the SAVE MEM T2 key T2 SWITCH If enabled this function allows the operator to have a further weld ing mode SWITCH available in MIG pulsed double pulsed synergic...

Page 23: ...e if it was blocked in the past BLOCK L1 The operator can only weld using the parameters set prior to the block and can set and or modify the welding pa rameters using the knobs on the control panel o...

Page 24: ...SS PROGRAM NUMBER MATERIAL WIRE mm GAS DISPLAYS TYPE CLASS MiG PLS dPL 000 Fe G3 Si 1 0 6 CO2 001 Fe G3 Si 1 0 8 CO2 002 Fe G3 Si 1 1 0 CO2 010 Fe G3 Si 1 0 6 Ar 16 20 CO2 011 Fe G3 Si 1 0 8 Ar 16 20...

Page 25: ...r the ignition of the arch after which the arch switches off automatically STITCH WELD PAUSE F06 Time of pause between one welding in tracts and another BURN BACK bUb Regulates the length of the wire...

Page 26: ...nge the following param eters THICKNESS OF WELDED ITEM WELDING CURRENT WIRE SPEED ARC LENGTH ADJUSTMENT ELECTRONIC INDUCTANCE SPECIAL FUNCTIONS Fx WARNING Remember that this process of welding is syne...

Page 27: ...ime in which the current remains at the value of CRATER START SPEED or CRATER START VOLTAGE CRATER START SLOPE F11 Time taken to go from the CRA TER START SPEED or CRATER START VOLTAGE level to the we...

Page 28: ...the display shows PARAMETER DISPLAY screen A D1 D1 WELDING CURRENT WIRE SPEED WELDING CURRENT the measured value of the current of what is being welded WIRE SPEED the value previously set PARAMETER D...

Page 29: ...d item DIX ARC MEGA FAST makes it possible to speed up welding com pared with short arc and mixed arc MIG MAG welding greatly in creasing productivity EXTENDED CURVES PACKAGE ECP This is a package of...

Page 30: ...ding it is possible to set the following parameters D1 T1 E1 WELDING CURRENT Example WELDING CURRENT Press the PARAMETER SELECTION A key T1 until the LED that corresponds to the WELDING CURRENT switch...

Page 31: ...rest the control panel will show the VRD LED on in the colour GREEN and this means that the device is active During the welding phase this LED becomes RED which however does not indicate a malfunctio...

Page 32: ...reen D1 4 WELDING During the welding the display shows PARAMETER DISPLAY screen A D1 D1 WELDING CURRENT WELDING CURRENT the measured value of the current of what is being welded PARAMETER DISPLAY scre...

Page 33: ...d point E2 E1 WARNING If all the automatic welding points JOBS are occu pied the check automatically goes to the first automatic welding point JOB A01 as shown in the figure below 2 Hold down the SAVE...

Page 34: ...G PROCESS SELECTION key T2 until the corresponding LED lights up 2 Select the individual JOB to modify and overwrite rotating the ENCODER knob V E2 3 Bring up and activate the JOB loading its settings...

Page 35: ...ssistance dept Err E1 3 CALIBRATION FILE MISSING NON automatic reset error Immediately contact technical assistance dept Err E1 6 MMA DEFAULTS MISSING NON automatic reset error Immediately contact tec...

Page 36: ...AMS NON automatic reset error Immediately contact technical assistance dept The table includes 2 types of errors Automatic reset error Once the alarm condition has been re solved the welding machine s...

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