Dinolift DINO 280RXT Operating Instructions Manual Download

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Operating instructions • DINO 280RXT

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Summary of Contents for DINO 280RXT

Page 1: ...OPERATING INSTRUCTIONS Manufacturer Dinolift Oy Raikkolantie 145 FI 32210 LOIMAA Tel 358 20 1772 400 info dinolift com www dinolift com DINO 280RXT...

Page 2: ...2 Operating instructions DINO 280RXT...

Page 3: ...3 ORIGINAL OPERATING INSTRUCTIONS Valid from serial number 280RXT 80001 SERIAL NUM CHANGE DATE Auto levelling change 24 5 2018...

Page 4: ...B 32 4 3 2 Display 33 4 3 3 Chassis control panel LCB 36 5 OPERATION 37 5 1 START UP 37 5 1 1 Worksite inspection 37 5 2 INSTRUCTIONS FOR WORKING 39 5 2 1 Driving 41 5 2 2 Support position 43 5 2 3 Op...

Page 5: ...TENANCE DURING OPERATION 69 10 1 DAILY MAINTENANCE TASKS 70 10 1 1 Chassis boom and work platform 70 10 1 2 Check the tyres 70 10 1 3 Check the fuel and hydraulic oil levels 70 10 1 4 Check the electr...

Page 6: ...6 Operating instructions DINO 280RXT...

Page 7: ...e aerial work platform Make sure that you have understood all the instructions The instructions must absolutely be followed during operation and maintenance of the aerial work platform When handling t...

Page 8: ...nformation about the lift 1 2 INTENDED USE OF THE WORK PLATFORM The aerial work platform is exclusively intended for transferring people and tools and acting as a work platform within its permissible...

Page 9: ...n chassis 1 Max wind speed during operation 12 5 m s 28 mph Min ambient temperature when working 20 C 4 F Max support force on the stabilisers 29 000 N 6520 lbf Platform size 0 7 x 1 3 m 2ft 4 x 4ft 3...

Page 10: ...S 7422 shortened transport position 5800 2300 936 4156 2040 2390 1982 4580 4157 3750 4158 Rev Muutos Pvm Muut Hyv DINO 280RXTII P KOKOONPANO 4733 33 1 50 1155SW Uusi Ent Liittyy Tuote Mittakaava Yleis...

Page 11: ...11 2 2 REACH DIAGRAM 120 kg 230 kg...

Page 12: ...dress of machine manufacturer serial number of the machine and other relevant machine information Raikkolantie 145 32210 Loimaa FINLAND 400 N 230 V 20 C o 12 5 m s 50 Hz o kg kg DINO 54 xxxx Number of...

Page 13: ...000 14 EC 2014 30 EU Measured sound power level Lwa 100 1 5 101 5 dB Quaranteed sound power level Lwa 101 5 0 5 dB 2000 14 EC Conformity assessment procedure followed Annex V Internal control of produ...

Page 14: ...mperature 20 C Transport height 2 37 m Weight 4860 kg Basket size 0 7x1 3 INSPECTION POINTS Y meet standards N do not meet standards Y N Y N A GENERAL REQUIREMENTS C STRUCTURES 1 Suitability for use 1...

Page 15: ...place reserved for them for a minimum of 5 years E SAFETY AND CONTROL DEVICES F SAFETY FEATURES 1 Safety limit switches 1 Prevention of unauthorized use 2 Sound signal 2 Locking device covers and guar...

Page 16: ...el with authorisation in writing who are well familiarised with the device and at least 18 years old are allowed to operate the unit Keep the lift free of any dirt which may impair safe operation and...

Page 17: ...he base must be taken into account when supporting the chassis Do not use the lift if it is on a lorry a railway car a floating vessel or any other potentionally unstable platform Ensure that the outr...

Page 18: ...on Never throw or drop any objects from the platform All the tools must be transported on the inside of the platform Never leave the tools hanging outside the work platform supported only by their pow...

Page 19: ...brella is difficult to use 14 17 Strong All the trees are swaying It is difficult to walk against the wind NOTE The wind speed can be much higher at a higher altitude than on the ground level Do not t...

Page 20: ...r potential hazardous situation which if not avoided may result in death or serious injury DANGER WARNING CAUTION NOTICE Orange WARNING message is used in connection with potential risk factors which...

Page 21: ...turning over Risk of falling Support force P D P D P D P D Smoking prohibited Keep safe distance Emergency descent Fixing point for the falling guard P D P D P D P D Open flame prohibited Keep safe di...

Page 22: ...rotation of turning device RK32 RK30 angle sensors for boom angle relative to chassis angle Driving and operation of the stabilisers is prevented unless the machine is in transport position RK3 RK30 R...

Page 23: ...hassis must be levelled with stabilisers within 1 Inclination signal lights must be off UCB LCB 675 KG 54 1680 During aerial operation the signal light will start flashing if the chassis inclination e...

Page 24: ...f the boom system is overloaded or driven to the outreach limit the moment sensing system stops the movements that impair the stability of the lift Prevented movements telescope extension main boom do...

Page 25: ...nd of the boom all four indicators must be aligned with the green areas marked with the decals If the indicators are not aligned visible or not at level with the cover wires may be damaged On the fron...

Page 26: ...ion only if the valves in the system are tight Any leaks or air in the levelling system causes inaccuracy during levelling of the platform 6 Safety devices for hose rupture All the load bearing cylind...

Page 27: ...gency descent system can be used from either control station regardless of the control station selection Starting the emergency descent system activates the control station from where it s used and de...

Page 28: ...e described on this page 4 1 STRUCTURE Work platform Levelling cylinder of the platform slave Jib Articulated arms Lifting cylinder Chassis Boom extension 1 Cylinder of the articulated arms UCB Jib cy...

Page 29: ...ning the platform T e l e s c o p e Levelling the platform Lifting lowering the articulated arms Lifting lowering the boom Driving direction Note Driving steering and stabiliser controls reverse their...

Page 30: ...ghlight the movement that is activated with the control General LCB controls active Retraction of telescope emergency use UCB controls active Emergency descent system active Engine stop Safety related...

Page 31: ...wheel steering Selection of stabiliser manual operation 2 wheel steering Automatic levelling with stabilisers Crab steering Driving Steering right Steering left Boom operations Turning device rotation...

Page 32: ...r operation mode Driving mode Selection of stabiliser Drive forwards backwards Boom operation mode RJa Steering left Articulated arms up down RJb Steering right Telescope in out MJ Automatic stabilise...

Page 33: ...rs allowed prevented XXXO O Stabilizer up X Stabilizer down OPER TIME HH MM Operating time Engine time El motor time hours minutes Pop up messages on displays EMERGENCY STOP Emergency stop button has...

Page 34: ...ng time since reset hours minutes ENGINE TIME HH MM Shows the time the machine has been operated with the internal combustion engine hours minutes EL MOT TIME HH MM Shows the time the machine has been...

Page 35: ...h for boom transport position RK6 ON OFF Inductive switch for boom lifting sector RK8 ON OFF Inductive switch for telescope end position RK18 ON OFF Inductive switch for telescope length PL1 bar Senso...

Page 36: ...Chassis control panel LCB 1 Selector key switch 2 Emergency stop with indicator light OFF 3 Warning light LCB controls active 4 Activation UCB controls active Limited operating mode for shortened tran...

Page 37: ...ob Is the performance of the lift sufficient for the job reach loadability etc Is the lighting on the worksite sufficient Is the position of the lift safe Is the terrain suitable for using the lift ev...

Page 38: ...machine The operator must not be under the influence of alcohol or drugs or be otherwise in a state of reduced physical and mental control 4 Special issues on the worksite Are there any additional reg...

Page 39: ...inated until glowing of the engine is completed As soon as the light is switched off the engine is ready to start 4 Start the engine by pressing the engine start button The engine has three different...

Page 40: ...e switch key to position LCB 2 Activate control system with activation button LCB 3 The electric motor starts automatically once any of the movements is activated Switching off the motor The electric...

Page 41: ...ated during transport driving 1 Attach the safety harness to the anchor point on the platform 2 Activate controls with activation pedal None of the movements may be activated The pedal must be kept ac...

Page 42: ...ck for better traction control if there is a risk of one or more wheels slipping in rough terrain NOTICE The machine must be stationary while engaging or disengaging the lock NOTICE Tight turns with t...

Page 43: ...ve The function will deactivate when the button is pressed again a different stabiliser function is selected or no movement has been driven for 5 seconds 54 1674 KG 54 1769 54 1770 2 Select the direct...

Page 44: ...f the turning device is reversed with respect to the chassis While using stabilisers ensure the unobstructed operating range the wheels are off the ground and the footplates are lower than the wheels...

Page 45: ...ground Carry out all daily maintenance routines and inspections in accordance with the maintenance instructions before operating the lift Failure to check the safety devices may cause serious injury o...

Page 46: ...is held down for more than 10 seconds and no movement is activated during this time the pedal must be released and re activated 3 Activate movements using control levers The engine revolutions increa...

Page 47: ...ng parts of the lift and to buildings and other obstructions around the lift Hands and legs must be kept inside the work platform while the platform is moving Beware of any obstacles above the platfor...

Page 48: ...boom operations can be controlled at UCB controls All drive functions and stabiliser movements are controlled from the platform control station 1 Select the control position LCB with the key switch 2...

Page 49: ...d operating temperature of the lift is 20 C In cold conditions do the following special actions in addition to normal start up procedure 1 if the temperature is below zero let the power unit run for a...

Page 50: ...bility is normal 5 Lower the boom If the stability has been lost as a result of a fault in the lift repair such a fault immediately Do not use the lift until the fault has been repaired and the condit...

Page 51: ...c pump Always check the condition of the emergency descent system before starting to use the lift 5 3 3 In case the emergency descent battery is empty In case of a malfunction where even the emergency...

Page 52: ...gency stop mode the operation must be performed manually from the ground level 1 Open the side cover on the left side 2 Open the selection valve by turning the finger screw at the end of the valve 3 P...

Page 53: ...system The system should only be used to rescue a trapped operator in an emergency in case normal control system is not operational After manual operation restore the machine to normal operating cond...

Page 54: ...for transport All lugs for lifting and tying down are marked in the machine Remove all loose material from the top of the frame structures and the work platform All protective covers must be closed a...

Page 55: ...e platform must be in transport position Remove all loose material and other excess load from the platform before lifting Use a suitable crane and lifting accessories Make sure that the crane and othe...

Page 56: ...load may cause sudden and unwanted movements 7 Drive the boom down until the platform s edge comes in contact with the surface of the transport platform 8 Turn off the power Turn the mains switch to p...

Page 57: ...r otherwise damaged Check that the locking pins are in place in all supports Lifting panels 1 Place the lower supports to their desired positions Secure the supports with locking pins 2 Load the panel...

Page 58: ...rack center the load on the platform place it on at least two of the upper supports 4 Secure the pipe with straps so that it can not fall off during lifting The weight of the Sky Rack assembly load o...

Page 59: ...et at the end of the line is released from the socket Once the magnet is released the safe guard stops all movements Activating the safe guard can also trigger a visible and audible alarm After the sa...

Page 60: ...The boom system is not in transport position 54 1675 If the stabilisers are up check the red signal light on the retraction button If the light flashes the relescope is not fully in Retract the teles...

Page 61: ...ON ON ON ON ON OFF ON ON ON OFF OFF Boom Articulated arms up RK3 OFF OFF ON ON ON ON ON ON ON ON ON ON OFF OFF Chassis inclination starting aerial operation 1deg RK30 OFF OFF OFF OFF ON OFF OFF ON OF...

Page 62: ...ode is active If a fault code has been triggered for example by a temporary fluctuation in control signal or system pressure Reset the system by pressing the emergency stop button or switching off the...

Page 63: ...63 NOTES...

Page 64: ...f the lift is operated under demanding conditions in exceptionally humid or dusty environment corrosive climate etc the intervals between the oil changes and the other inspections shall be shortened t...

Page 65: ...8 Hydraulic system C C C I 9 Load holding and load regulation valves C I 10 Platform levelling system C 11 Electrical system and control devices C C C I 12 Safety devices C C C I 13 Signs labels and...

Page 66: ...66 Maintenance instructions DINO 220RXT 2 1 LUBRICATION PLAN C D A A E B F G H 280RXT DINO 220 280RXT 4 x 4 2 x 2 4 4 2 2 x 4...

Page 67: ...ns should be carried out on regular basis throughout the service life of the lift If the lift is used under extreme conditions intervals between the inspections shall be reduced The overall operating...

Page 68: ...any service and maintenance operations or inspections Impurities may cause serious problems in for example in the hydraulic system Use original spare parts and service kits See spare part list for det...

Page 69: ...tyres visually and check that they are not flat 3 1 3 Fuel and hydraulic oil levels Check the amount of fuel and coolant and check that there are no signs of oil or fuel leaks Check the hydraulic oil...

Page 70: ...2 meters and drive the telescope out 1 2 meters While driving the movement push down the emergency stop button The movement should stop and the engine shut down Lift up the emergency stop button Driv...

Page 71: ...71 BLANK...

Page 72: ...necessary to inform about a rented machine Machine model DINO _______________ Serial number _______________ Previous owner _____________________________________________ Country _______________________...

Page 73: ...73 NOTES...

Page 74: ...74 Operating instructions DINO 280RXT NOTES...

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