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EGT-BATCH USER GUIDE

SOFTWARE FOR MULTICOMPONENT DOSAGE SYSTEMS

Revision

1.00

Last update

08/05/2013

Summary of Contents for EGT scale series

Page 1: ...EGT BATCH USER GUIDE SOFTWARE FOR MULTICOMPONENT DOSAGE SYSTEMS Revision 1 00 Last update 08 05 2013...

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Page 3: ...lphanumeric input 19 4 2 Keyboard 19 4 3 Cross light 19 5 MAIN FUNCTIONING DESCRIPTION 21 5 1 Zeroing 21 5 2 Tare 22 5 2 1 Semiautomatic tare 22 5 2 2 Preset tare 23 5 2 3 Link a preset tare to a prod...

Page 4: ...timer 42 6 12 Formula execution modes 43 6 12 1 Formula weighs 43 6 12 2 Setting of the total weight 43 6 12 3 First free component 44 6 13 Dosage procedure 45 6 13 1 Dosage cycle starts 46 6 13 2 Pau...

Page 5: ...ing of the remote components dosage 50 6 18 Example of the formula and the description of the executed cycle 52 6 19 Error messages 55 6 20 Progressives 57 6 20 1 Additional value 57 6 20 2 Progressiv...

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Page 7: ...rol a printer and communicate with a personal computer or to be inserted in a network of weight indicators controlled by a PC Please note that this instrument is covered by a warranty and MUST NOT BE...

Page 8: ...e negative effects on the environment and health and supports the recycling of the materials of which the equipment is made The unlawful disposal of the product by the user will entail fines foreseen...

Page 9: ...ms Texts database of 15 items SIGNALS 3 way control light KEYBOARD Impermeable polycarbonate keyboard IP65 protection degree with membrane keys with audible and tactile feedback PARAMETER SETUP Calibr...

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Page 11: ...e Figure 1 It can be simply put on a table or fixed to a shelf or column available on request NOTE If the identification plate is supplied separately therefore not attached to the indicator it is advi...

Page 12: ...ter which converts the 100 240Vac 50 60Hz mains voltage To power the instrument through the 240 Vac mains insert the plug and the adapter to the 240 Vac mains socket To connect the indicator to the po...

Page 13: ...nts EGT AF05 XX is the name of the installed software in which XX identifies the language XX YY is the installed software version 3 The zeroing procedure clears the weight on the scale within the tole...

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Page 15: ...15 4 INDICATOR PARTS Figure 3 Front panel Part Description 1 Touch screen 2 Cross light 3 colors 3 Keyboard 2 3 1...

Page 16: ...CATOR PARTS 16 4 1 Display The indicator presents 2 main screens illustrated in the below scheme Figure 4 First main screen Figure 5 Second main screen 4 2 3 6 1 5 7 8 11 1 10 12 13 14 15 16 18 19 17...

Page 17: ...started it displays the working activity name MISSING DOSED The working formula necessary to be dosed weight when indicator is in dosage DOS CYCLE Dosage cycles necessary to be excuted if repetition c...

Page 18: ...weighing system is near the zero included within the interval of 1 4 and 1 4 of the scale division The weight is unstable A tare value has been acquired A preset tare value has been entered Active we...

Page 19: ...left or right Clear clears all the text Bksp backspace 2 F switches to special characters Shift changes the character case and switches between letter and number modes OK exit saving the text Esc exi...

Page 20: ...is enabled The operator starts dosing in an approximate mode in other words at maximum speed Once the weight is greater than TARGET TOLERANCE and lower than TARGET the green is enabled while yellow l...

Page 21: ...tout Print functions management Generic functions Generic operations to the indicator lock keyboard calculator Diagnostic Functions to check the peripheral units working state Input texts Input texts...

Page 22: ...or turns on 5 2 Tare 5 2 1 Semiautomatic tare Step Description Screen 1 Press the key or touch on the weight area to tare the gross weight on the scale 2 A message appears on the display 3 If the weig...

Page 23: ...By selecting the product the preset tare is activated 5 2 4 Tare cancellation It s possible to cancel the stored tare value in the following ways By touching the weight area or by pressing the when t...

Page 24: ...access to the input texts 2 Touch on the desired text to be changed 3 Insert the content of the text and confirm with the OK button Touch on the ESC button to go back to the main screen 5 4 Databases...

Page 25: ...element in the first empty position 3 Touch the first field to insert the content 4 Insert the content of the field and confirm it with the OK button 5 Repeat the operation for the desired fields and...

Page 26: ...ccess to the desired database 2 Touch the element or the A Z button to search the element to be updated 3 Touch the desired field to be modified 4 Insert the content of the field and confirm it with t...

Page 27: ...Screen 1 Touch the button to get access to the desired database 2 Touch the element or the A Z button to search the element to be deleted 3 Touch the DELETE button 4 Press the button to confirm or no...

Page 28: ...ed database 2 Touch the desired element to select 3 The description of selected element appears on the display 5 4 5 Deselection Step Description Screen 1 Touch the button in the first main screen to...

Page 29: ...vious selected element disappears on the display 5 4 6 Alphanumeric search Step Description Screen 1 Touch the A Z button in the database update selection screen 2 Insert the first characters of the e...

Page 30: ...the net weight must be almost 20 divisions With the non approved instrument the net weight must be greater than zero 1 2 HEADER Print the header 2 3 START CYCLE Press button Start cycle printing 3 4 S...

Page 31: ...ET CYCLE Reset cycle printing 22 23 DOSAGE ERROR Dosage error printing 23 24 GENERAL TOTAL Press button General total printing 24 25 START TIMER Start timer printing 25 26 START PAUSE Start pause prin...

Page 32: ...ties are AUTOMATIC DOSAGE MANUAL DOSAGE UNLOADING TIMER PAUSE MANUAL WEIGHT REMOTE DOSAGE SYNCHRONIZATION Each activity executes a specific function shown in the following sections It is possible to a...

Page 33: ...lls on the scale and the TARGET is reached Once the wait time is finished i If the instrument is enabled the checks start on the dosage result if the weight of the dosed material is not within the set...

Page 34: ...rator can remove the exceeding weight or add the missing weight in this phase it is possible to use the message which appears MANUAL DOSING OK if within the tolerance or MANUAL DOSING OUT TOLERANCE if...

Page 35: ...t value is reached in which a SLOW WEIGHT is missing from the FINAL WEIGHT 2 At this point the MANUAL DOSING OUT TOLERANCE is displayed indicating the end of the fast dosage and the beginning of the s...

Page 36: ...C loading of the silo D unloading of the silo 6 4 2 Split total unloading a Description This activity has the purpose of completely unloading the scale after one or more loading dosages SPLITTING the...

Page 37: ...ding activity see previous unloading method for details If the WAIT FOR DISCHARGE END is set only the total unloading will end and the relative outputs be disabled as soon as the weight reaches the TA...

Page 38: ...NG DOWN in which one presumes that material still falls on the scale and the TARGET is reached Once the wait time is finished If the instrument is enabled the check on the dosed weight starts if the w...

Page 39: ...erials necessary for this activity must be manually stopped During the PAUSE activity it is possible to pause the dosage through the external INPUT 2 input or the PAUSE button disabling all the active...

Page 40: ...e printing or the storage on PC PLC A wait time starts equal to the DATA READING TIME in order to allow the reading of the activity data the instrument waits for this time before passing to the follow...

Page 41: ...T button so that 1 The eventual linked output will be disabled 2 The data of the executed activity is automatically stored and transmitted through the serial line for the printing or the storage on PC...

Page 42: ...To end the activity If the 485 address is set at 255 when all the remote dosages are terminated If the 485 address is set at a specific address for a remote dosage when that dosage is terminated A wa...

Page 43: ...asis of this total the instrument recalculates the weights to be dosed of all the loading activities which make up the formula proportionally to the target of the basic formula The recalculation of th...

Page 44: ...in the last cycle With various dosage cycles the instrument executes the set repetitions with the same quantity of material ENTERING THE TOTAL WEIGHT 1 Press the button 2 Enter the total weight to be...

Page 45: ...ht must be within the range shown on the display The maximum enterable value is 999999999 EXAMPLE BASIC FORMULA RECALCULATED FORMULA ACTIVITY BASIC TARGET ACTIVITY RECALCULATED TARGET Manual dosage or...

Page 46: ...nter the number of repetitions to be executed For further details see section Setting the number of consecutive ripetition of the active formula 6 13 1 Dosage cycle starts To start the dosage cycle pr...

Page 47: ...ument is in the WAIT FOR START status by giving a start command the number of executed dosages shown on the display is increased by 1 and the dosage continues with the following cycle To cancel a set...

Page 48: ...he weight During entering the formula a tolerance can be entered expressed as a weight percentage percentile value on the target weight entered in the formula therefore the tolerance weight can be cal...

Page 49: ...ws to obtain a progressive reduction of the correction value and therefore a greater accuracy of the actual flight weight this action can be buffered more or less by changing the programmed percentage...

Page 50: ...er of formula in execution 6 16 4 Production end terminate The present production will be terminated when the present production cycle is totally executed It will ignore the rest production cycles 6 1...

Page 51: ...when the input 1 is closed and the dosage starts the display shows ERROR PC mode is not 485 message see the section 4 2 5 The 485 address number of the local indicator must be different with remote i...

Page 52: ...instrument which is dosing c Only when the remote dosage 1 is terminated the remote dosage 2 starts to execute dosage d Only when the remote dosage 2 is terminated the automatic dosage starts 6 18 Exa...

Page 53: ...WEIGHT FLIGHT WEIGHT SLOW WEIGHT 50 5 5 kg is reached the instrument disables OUT2 the fast dosage is over and the dosage starts at the minimum speed f Once the TARGET WEIGHT FLIGHT WEIGHT in other wo...

Page 54: ...utput linked to ACTIVITY 3 and waits for 20 seconds o Disables OUT7 enables OUT2 and OUT8 which is the output linked to ACTIVITY 4 and commands the complete unloading When the weight is lower than the...

Page 55: ...step The scale weight is too much if the formula starts the total loaded weight will be higher than the capacity Unloaded the scale manually The formula target of single activity is not correct or the...

Page 56: ...ck the connection and the configuration of the DGTQF and EGTBATCH The PC com communication mode is not on 485 when remote dosage activity is trying to start To set the PC com communication mode workin...

Page 57: ...ssive digits In MENU progressives Progressive digits it s possible to set the number of digits with which the TICKET PROGRESSIVE and LOT PROGRESSIVE are printed The number of settable digits varies fr...

Page 58: ...the clearing of the AUTOMATIC LOT up to 6 digits before carrying out the actual clearing one is asked to confirm or cancel the operation The AUTOMATIC LOT is a progressive number which increments of...

Page 59: ...used during transport If onsite service is requested or necessary for any reason where the instrument is used the Customer will pay for all of the service technician s costs travel time and expenses p...

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