DINGLI S06-E Operators Manual With Maintenance Information Download

Page: 43 / 77

OPERATOR’S MANUAL

with Maintenance Information

Transport and Lifting Instructions

Observe and Obey:

√

Only qualified riggers should rig and lift the

machine.

√

Only qualified forklift operators should lift

the machine with a forklift.

√

Be sure the crane capacity, loading

surfaces and straps or lines are sufficient to
withstand the machine weight. See the
serial plate for the machine weight.

Lifting the Machine with a

Forklift

Be sure the extension deck, controls and
component trays are secure. Remove all loose
items on the machine.

Fully lower the platform. The platform must
remain lowered during all loading and
transport procedures.

Use the forklift pockets located on both sides
of the ladder.

Position the forklift forks in position with the
forklift pockets.

Drive forward to the full extent of the forks.

Raise the machine 15 cm and then tilt the forks
back slightly to keep the machine secure.

Be sure the machine is level when lowering
the forks.

Lifting the machine from the

side can result in component damage.

Summary of Contents for S06-E

Page 1: ...Machinery Co Ltd Eighth Edition August 2018 Printing WARNING THE MANUFACTURER SHALL NOT BE HELD LIABLE IN CASE OF FAULTS OR ACCIDENTS DUE TO NEGLIGENCE INCAPACITY INSTALLATION BY UNQUALIFIED TECHNICIANS AND IMPROPER USE OF THE MACHINE DO NOT OPERATE THIS MACHINE UNTIL YOU READ AND UNDERSTAND ALL THE DANGERS WARNINGS AND CAUTIONS IN THIS MANUAL ...

Page 2: ......

Page 3: ... Owners Users and operators We appreciate your choice of our machine for your application Our number one priority is user safety which is best achieved by our joint efforts We feel that you make a major contribution to safety if you as the equipment users and operators 1 Comply with employer job site and governmental rules 2 Read understand and follow the instructions in this and other manuals sup...

Page 4: ......

Page 5: ... understand and obey all applicable governmental regulations You are properly trained to safely operate the machine Decal Legend DINGLI product decals use symbols color coding and signal words to identify the following Safety alert symbol used to alert personnel to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death Red used to indic...

Page 6: ...05 50kV to 200kV 4 60 200kV to 350kV 6 10 350kV to 500kV 7 62 500kV to 750kV 10 67 750kV to 1000kV 13 72 Allow for platform movement electrical line sway or sag and beware of strong or gusty winds Keep away from the machine if it contacts energized power lines Personnel on the ground or in the platform must not touch or operate the machine until energized power lines are shut off Do not operate th...

Page 7: ...normal motion by an adjacent structure All personnel must be removed from the platform before attempting to free the platform using the ground controls Use extreme care and slow speeds while driving the machine in the stowed position across uneven terrain debris unstable or slippery surfaces and near holes and drop offs Do not drive the machine on or near uneven terrain unstable surfaces or other ...

Page 8: ...or vehicle Be sure all tires are in good condition air filled tires are properly inflated and lug nuts are properly tightened Crushing Hazard Keep hands and limbs out of scissors Keep hands clear when folding rails Maintain a firm grasp on the platform rail when removing the rail pins Do not allow the platform guard rails to fall Use common sense and planning when operating the machine with the co...

Page 9: ...nt Observe and use color coded direction arrows on the platform controls for drive and steer functions Do not operate a machine in the path of any crane or moving overhead machinery unless the controls of the crane have been locked out and or precautions have been taken to prevent any potential collision No stunt driving or horseplay while operating a machine Do not lower the platform unless the a...

Page 10: ...r protective clothing and eye wear when working with batteries Avoid spilling or contacting battery acid Neutralize battery acid spills with baking soda and water Explosion Hazard Keep sparks flames and lighted tobacco away from batteries Batteries emit explosive gas The battery tray should remain open during the entire charging cycle Do not contact the battery terminals or the cable clamps with t...

Page 11: ...tion firm level surface clear of obstruction and traffic 2 Lower the platform 3 Turn the key switch to the off position and remove the key to secure from unauthorized use 4 Push in the red Emergency Stop buttons to off position 5 Turn the main power switch to off position 6 Chock the wheels 7 Charge the batteries ...

Page 12: ...form controls 11 Entry ladder 3 Manual storage container on opposite side of machine 12 Battery charger on the entry ladder end of machine 4 Platform extension 13 Safety arm 5 Scissor Arms 14 Platform extension release pedal 6 Lift Cylinder 15 Main Platform 7 Steer tire 16 Lanyard anchorage point 8 Ground controls 17 Platform entry gate 9 Pothole guard ...

Page 13: ... 1 8 09310001 Decal Instructions Forklift pockets 2 9 09310003 Decal Instructions Tie down point 4 10 09310002 Decal Instructions Lift point 4 11 09310061 Decal Instructions Maximum wheel load 670kg 4 12 09310064 Decal Notice Main power switch operation 1 13 09540001 Decal Label CE 3 14 09410001 Decal Danger Explosion burn hazard 1 15 09430001 Decal Danger Safety arm 2 16 09430003 Decal Danger Kee...

Page 14: ...OPERATOR S MANUAL with Maintenance Information Decals 10 6 7 9 10 8 11 10 9 12 13 14 15 16 18 19 1 1 1 18 19 15 16 20 9 10 10 9 16 21 22 13 5 13 8 11 11 Safety tape 17 17 1 2 3 4 5 ...

Page 15: ...OPERATOR S MANUAL with Maintenance Information Decals 11 ...

Page 16: ... platform Standard Maximum hydraulic pressure functions 180 bar System voltage 24 V Tire size Φ305 100 mm Airborne noise emissions 70 dB Maximum sound level at normal operating workstations A weighted Vibration value does not exceed 2 5m s2 Maximum slope rating Stowed position 25 Maximum side slope rating Stowed position 25 Note Slope rating is subject to ground conditions and adequate traction Ma...

Page 17: ... platform Standard Maximum hydraulic pressure functions 180bar System voltage 24 V Tire size Φ305 100 mm Airborne noise emissions 70 dB Maximum sound level at normal operating workstations A weighted Vibration value does not exceed 2 5m s2 Maximum slope rating Stowed position 25 Maximum side slope rating Stowed position 25 Note Slope rating is subject to ground conditions and adequate traction Max...

Page 18: ...ground controls will operate 2 Platform up down switch Move the switch up and the platform will raise Move the switch down and the platform will lower 3 Circuit breaker When the current was overloaded the circuit breaker will cut off the circuit 4 Overload indicator light Light on indicates when overloaded 5 Red Emergency Stop button Push in the red Emergency Stop button to the off position to sto...

Page 19: ...raise Move the switch down and the platform will lower 3 Circuit breaker When the current was overloaded the circuit breaker will cut off the circuit 4 Brake release switch Press this switch to ON position to activate the brake release function Press this switch to OFF position to turn off the brake release function 5 Overload indicator light Light on indicates when overloaded 6 Red Emergency Stop...

Page 20: ...6 Platform Control Panel 1 Thumb rocker switch 2 Drive function select button 3 Drive speed button 4 Red Emergency Stop button 5 LED readout screen 6 Horn button 7 Lift function select button 8 Proportional control handle 9 Function enable switch 1 2 3 4 9 8 7 6 5 ...

Page 21: ...ivate the lift function 8 Proportional control handle Lift function Press and hold the function enable switch to enable the lift function on the platform control handle Move the control handle in the direction indicated by the blue arrow and the platform will raise Move the control handle in the direction indicated by the yellow arrow and the platform will lower The descent alarm should sound whil...

Page 22: ...discover if anything is apparently wrong with a machine before the operator performs the function tests The pre operation inspection also serves to determine if routine maintenance procedures are required Only routine maintenance items specified in this manual may be performed by the operator Refer to the list on the next page and check each of the items If damage or any unauthorized variation fro...

Page 23: ...manifolds Battery pack and connections Drive motors Wear pads Tires and wheels Ground strap Limit switches alarms and horn Nuts bolts and other fasteners Platform overload components Platform entry gate Beacon if equipped Safety arm Platform extension s Scissor pins and retaining fasteners Platform control joystick Brake release components Pothole guard Check entire machine for Cracks in welds or ...

Page 24: ... if the workplace is suitable for safe machine operation It should be performed by the operator prior to moving the machine to the workplace It is the operator s responsibility to read and remember the workplace hazards then watch for and avoid them while moving setting up and operating the machine Workplace Inspection Be aware of and avoid the following hazardous situations Drop offs or holes Bum...

Page 25: ... machine as it was intended Fundamentals The function tests are designed to discover any malfunctions before the machine is put into service The operator must follow the step by step instructions to test all machine functions A malfunctioning machine must never be used If malfunctions are discovered the machine must be tagged and removed from service Repairs to the machine may only be made by a qu...

Page 26: ...e guards have not deployed sounds at 180 beeps per minute The alarm that goes off when the machine is not level sounds at 180 beeps per minute An optional automotive style horn is also available 10 Turn the key switch to off or platform position 11 Move up and hold the platform up down switch Result No function should operate 12 Turn the key switch to ground control position 13 Move up and hold th...

Page 27: ...he platform is lowering Test the Steering Note When performing the steer and drive function tests stand in the platform facing the steer end of the machine 29 Press the drive function select button The indicator light should turn on 30 Press and hold the function enable switch on the control handle 31 Depress the thumb rocker switch on top of the control handle in the direction identified by the b...

Page 28: ...rm should stop and the tilt alarm will sound at 180 beeps per minute The platform controls LED readout should display LL 44 Press the drive function select button 45 Press and hold the function enable switch on the control handle 46 Move the control handle in the direction indicated by the blue up arrow then move the control handle in the direction indicated by the yellow down arrow Result The dri...

Page 29: ... in the direction indicated by the yellow down arrow Result The drive function should not work in either direction 55 Press and hold the function enable switch on the control handle 56 Depress the thumb rocker switch on top of the control handle in the direction identified by the blue and white arrow on the control panel Result The steer function should not work in either direction 57 Lower the pl...

Page 30: ...o used to perform some relatively straightforward calculations on subsystem to determine the overall PL of the system Reliability data diagnostic coverage DC the system architecture Category common cause failure and where relevant requirements for software are used to assess the PL to comply with PLr of SRP CS in Clause 5 11 of EN 280 The Operating Instructions section provides instructions for ea...

Page 31: ... Press the lift function select button 2 Press and hold the function enable switch on the control handle 3 Move the control handle according to the markings on the control panel To Steer 1 Press the drive function select button 2 Press and hold the function enable switch on the control handle 3 Turn the steer wheels with the thumb rocker switch located on the top of the control handle To Drive 1 P...

Page 32: ...Example Run 3 6 m Rise 0 3 m 0 3 m 3 6 m 0 083 x 100 8 3 If the slope exceeds the maximum slope or side slope rating the machine must be winched or transported up or down the slope See Transport and Lifting section Operation from Ground with Controller Maintain safe distances between operator machine and fixed objects Be aware of the direction the machine will travel when using the controller Batt...

Page 33: ...ar step or from the ground remove the right rear main deck wire lock pins 10 Fold down the right rail assembly Keep hands clear of pinch points 11 Replace the removed pin back into rear rail bracket 12 Remove the left rear main deck wire lock pins 13 Fold down the left rail assembly Keep hands clear of pinch points 14 Replace the removed pin back into rear rail bracket 15 Fold down the rear rail a...

Page 34: ...and Driving 31 Pressure Sensor Fault Disables All Motion 32 Angle Sensor Fault Disables All Motion 36 Low Battery Alert Warning Only 42 Platform Left Turn Switch ON at power up Message Warning Only 43 Platform Right Turn Switch ON at power up Message Warning Only 46 Platform Joystick Enable Switch ON at power up Fault Disable Platform Control 47 Platform Joystick not in neutral at power up Message...

Page 35: ... Lifting and Driving 72 Motor Controller Over Voltage Fault Controller Dependent 73 Motor Controller Thermal Cutback Fault Controller Dependent 74 Motor Controller Motor Fault Controller Dependent 75 Motor Controller Pump Motor Fault Controller Dependent 76 Motor Controller Left Drive Motor Fault Controller Dependent 77 Motor Controller Right Drive Motor Fault Controller Dependent 78 Pump Motor Sh...

Page 36: ...Disable Lifting and Driving 90 Over 90 Load Warning Warning Only 91 Left Motor Field Short Disable Lifting and Driving 92 Right Motor Field Short Disable Lifting and Driving 99 Over 99 Load Warning Warning Only OL Overloaded Platform Fault Disable All Motion LL Machine Tilted Beyond Safe Limits Fault Disable Lifting and Driving ...

Page 37: ...K consider replacing the Joystick or PCU 46 Platform Joystick Enable Switch ON at power up Fault Ensure that nothing is holding the Enable switch closed Also check the neutral zone parameters If OK consider replacing the Joystick or PCU 47 Platform Joystick not in neutral at power up Message Make sure that the Joystick is in the neutral upright position Check the neutral zone parameter setting in ...

Page 38: ...onnections and tighten or clean Check the voltage to the ECU and PCU 69 High Neutral Current The MC is sensing current in the motors when there should not be This could occur anytime the MC thinks the brakes are on and the motors are still turning This message sometimes comes just before other faults but should be ignored in those cases 70 Steering Input Out of Range There is an inappropriate volt...

Page 39: ...heck the coil itself to see if it is open or shorted 84 Motor Post shorted Check the connections of the controller and motor Make sure the wiring is not shorted 85 Brake Release Switch On Check the wires to brake release switch or look for a stuck switch 86 Brake Release Not Stowed Check if the platform is below down limit height Check the down limit switch and connections 87 Brake Release Need Sw...

Page 40: ...e plates Do not overfill prior to the charge cycle 6 Replace the battery vent caps 7 Connect the battery charger to a grounded AC circuit 8 The charger will indicate when the battery is fully charged 9 Check the battery acid level when the charging cycle is complete Replenish with distilled water to the bottom of the fill tube Do not overfill Dry Battery Filling and Charging Instructions 1 Remove ...

Page 41: ...ting the machine must be loaded and unloaded using a winch as described Brake Release Operation For the Hydraulic Motor Drive Model 1 Chock the wheels to prevent the machine from rolling 2 Be sure the winch line is properly secured to the drive chassis tie points and the path is clear of all obstructions 3 Push in the black brake release knob to open the brake valve 4 Pump the red brake release pu...

Page 42: ...e the extension deck s Turn the key switch to the off position and remove the key before transporting Inspect the entire machine for loose or unsecured items Use the tie down points on the chassis for anchoring down to the transport surface Use a minimum of four chains or straps Use chains or straps of ample load capacity If the railings have been folded down secure them with straps before transpo...

Page 43: ...ne with a Forklift Be sure the extension deck controls and component trays are secure Remove all loose items on the machine Fully lower the platform The platform must remain lowered during all loading and transport procedures Use the forklift pockets located on both sides of the ladder Position the forklift forks in position with the forklift pockets Drive forward to the full extent of the forks R...

Page 44: ... items on the machine Determine the center of gravity of your machine using the table and the picture on this page Attach the rigging only to the designated lifting points on the machine There are two lifting points on each end of the machine Adjust the rigging to prevent damage to the machine and to keep the machine level Center of gravity Model X Axis Y Axis S06 EH 64 8 cm 59 1 cm S06 E 64 8 cm ...

Page 45: ...ch type of scheduled inspection Make copies of the Pre delivery Preparation report to use for each inspection Store completed forms as required Maintenance Schedule There are five types of maintenance inspections that must be performed according to a schedule daily quarterly semi annually annually and two year The Scheduled Maintenance Procedures Section and the Maintenance Inspection Report have ...

Page 46: ...hall be performed by qualified service technicians according to the manufacturer s specifications and the requirements listed in this manual Instructions Use the operator s manual on your machine The Pre delivery Preparation consists of completing the Pre operation Inspection the Maintenance items and the Function Tests Use this form to record the results Place a check in the appropriate box after...

Page 47: ...ine from service repair and re inspect it After repair place a check in the R box Legend Y yes acceptable N no remove from service R repaired Checklist A Y N R A 1 Inspect the manuals and decals A 2 Pre operation inspection A 3 Check the Batteries A 4 Check the Hydraulic Oil Level A 5 Function tests Perform after 40 hours A 6 30 day service Perform every 100 hours A 7 Grease steer yokes Checklist ...

Page 48: ...e that the operator s manual is present and complete in the storage container on the platform 2 Examine the pages of manual to be sure that they are legible and in good condition Result The operator s manual is appropriate for the machine and the manual are legible and in good condition Result The operator s manual is not appropriate for the machine or the manual is not in good condition or is ill...

Page 49: ... A 3 Check the Batteries Proper battery condition is essential to good machine performance and operational safety Improper fluid levels or damaged cables and connections can result in component damage and hazardous conditions Electrocution hazard Contact with hot or live circuits may result in death or serious injury Remove all rings watches and other jewelry Bodily injury hazard Batteries contain...

Page 50: ... be at the mark of the fuel tank Refer to the following table Model Scale line L S06 EH S06 E 7 2 2 Add oil if necessary Do not overfill Original Hydraulic oil specifications L HV46 Customers shall choose the appropriate hydraulic oil according to the ambient temperature used Example L HV32 or L HV68 A 5 Perform Function Tests Completing the function tests is essential to safe machine operation Fu...

Page 51: ...ease the Steer Yokes DINGLI requires that this procedure be performed every 100 hours of operation Regular application of lubrication to the steer yokes is essential to good machine performance and service life Continued use of an insufficiently greased steer yoke will result in component damage 1 Open the steer yoke cover 2 Locate the grease add hole on the top of the steer yoke 3 Pump multipurpo...

Page 52: ...harge the batteries Allow the batteries to rest 24 hours before performing this procedure to allow the battery cells to equalize Models without maintenance free or sealed batteries 6 Remove the battery vent caps and check the specific gravity of each battery cell with a hydrometer Note the results 7 Check the ambient air temperature and adjust the specific gravity reading for each cell as follows ...

Page 53: ...heck each battery pack and verify that the batteries are wired correctly 14 Inspect the battery charger plug and pigtail for damage or excessive insulation wear Replace as required 15 Connect the battery charger to a properly grounded 110 230V 50 60 Hz single phase AC power supply Result The charger should operate and begin charging the batteries Result If simultaneously the charger alarm sounds a...

Page 54: ... ground control Turn the ground red Emergency Stop button clockwise to the on position Pull out the platform red Emergency Stop button to the on position 4 Raise the platform until the distance of the two sets of scissor at least 0 5m 5 Lift the safety arm move it to the center of the scissor arm and rotate down to a vertical position 6 Lower the platform until the safety arm rests securely on the...

Page 55: ...d 19 1Nm B 4 Test the Emergency Stop DINGLI requires that this procedure be performed every 250 hours or quarterly whichever comes first A properly functioning Emergency Stop is essential for safe machine operation An improperly operating red Emergency Stop button will fail to shut off power and stop all machine functions resulting in a hazardous situation As a safety feature selecting and operati...

Page 56: ...atform control 3 Check the platform up down function from the ground controls Result The machine functions should not operate 4 Turn the key switch to ground control 5 Check the machine functions from the platform controls Result The machine functions should not operate 6 Turn the key switch to the off position Result No function should operate B 6 Test the Automotive style Horn if equipped DINGLI...

Page 57: ... clockwise to the on position Pull out the platform red Emergency Stop button to the on position 3 Lower the platform to the stowed position 4 Press the drive function select button a a drive function select button 5 Choose a point on the machine i e contact patch of a tire as a visual reference for use when crossing the test line 6 Bring the machine to top drive speed before reaching the test lin...

Page 58: ...rt and finish lines by marking two lines on the ground 12 2 m apart 2 Turn the key switch to platform control Turn the ground red Emergency Stop button clockwise to the on position Pull out the platform red Emergency Stop button to the on position 3 Lower the platform to the stowed position 4 Press the drive function select button a a drive function select button 5 Choose a point on the machine i ...

Page 59: ...rn the key switch to platform control Turn the ground red Emergency Stop button clockwise to the on position Pull out the platform red Emergency Stop button to the on position 3 Press the lift function select button a b a lift function select button b drive function select button 4 Press and hold the function enable switch on the joystick 5 Raise the platform approximately 1 2 m from the ground 6 ...

Page 60: ...and finish lines by marking two lines on the ground 12 2 m apart 2 Turn the key switch to platform control Turn the ground red Emergency Stop button clockwise to the on position Pull out the platform red Emergency Stop button to the on position 3 Lower the platform to the stowed position 4 Press the slow speed select button a a slow speed select button 5 Choose a point on the machine i e contact p...

Page 61: ...the test See E 1 Test or Replace the Hydraulic Oil B 12 Inspect the Hydraulic Tank Cap Venting System DINGLI requires that this procedure be performed quarterly or every 250 hours whichever comes first Perform this procedure more often if dusty conditions exist A free breathing hydraulic tank cap is essential for good machine performance and service life A dirty or clogged cap may cause the machin...

Page 62: ...chever comes first Maintaining the limit switches is essential to safe operation and good machine performance Operating the machine with a faulty limit switch could result in reduced machine performance and a potentially unsafe operating condition Perform these procedures with the machine on a firm level surface that is free of obstructions Down Limit Switch 1 Remove the platform controls from the...

Page 63: ...rm approximately 0 3 m Result The LED readout screen will show code 18 and an alarm sounds The machine is functioning properly Result The LED readout screen does not show code 18 and the alarm does not sound Replace the down limit switch 15 Raise the platform until the pothole guards are deployed Result The LED readout screen does not show code 18 and the alarm does not sound The machine is functi...

Page 64: ...e stowed position Move the machine onto a firm level surface 32 Place a wooden block approximately 5 cm tall under the right pothole guard 33 Press the lift function select button Attempt to raise the platform approximately 2m Result The pothole guard contacts the block and does not fully deploy the LED readout screen shows code 18 an alarm sounds and the platform will lift to 2m or beyond The mac...

Page 65: ...sor at least 0 5m 2 Lift the safety arm move it to the center of the scissor arm and rotate down to a vertical position 3 Lower the platform until the safety arm rests securely on the link Keep clear of the safety arm when lowering the platform Crushing hazard Keep hands clear of the safety arm when lowering the platform 4 Open the limited switch house cover from the chassis 5 While raising the pl...

Page 66: ...e overload pressure sensor which is adjustable and located at the barrel end of the lift cylinder is used to determine when the hydraulic lift cylinder requires too much pressure to support the load inside the platform When this occurs the overload pressure sensor will send a signal to the ECU which will not allow the machine to function until the extra weight is removed from the platform The angl...

Page 67: ...curely connect the wires of the up limit switch 14 Fully raise the platform Release the toggle switch Result The alarm should not sound The system is functioning correctly Result The alarm sounds The system is not functioning correctly Troubleshoot the limit switch limit switch wire harness or limit switch mount bracket or the platform overload system needs to be calibrated 15 Lower the platform u...

Page 68: ...ulic tank is a vented type tank The breather cap has an internal air filter that can become clogged or over time can deteriorate If the breather cap is faulty or improperly installed impurities can enter the hydraulic system which may cause component damage Extremely dirty conditions may require that the cap be inspected more often 1 Remove and discard the hydraulic tank breather cap 2 Install a n...

Page 69: ...ure the distance between the number one arm cross tube and the chassis deck at the ground controls side of the non steer end of the machine Result The measurement is 23 mm or more Proceed to step 2 Result The measurement is less than 23 mm Replace both wear pads a wear pad b arm cross tube c chassis deck 2 Measure the distance between the number one arm cross tube and the chassis deck at the batte...

Page 70: ...urns The hydraulic tank return filter is mounted on the bracket between the function manifold and the hydraulic power unit 1 Clean the area around the oil filter Remove the filter with an oil filter wrench 2 Apply a thin layer of oil to the new oil filter gasket 3 Install the new filter and tighten it securely by hand 4 Use a permanent ink marker to write the date and number of hours from the hour...

Page 71: ...2 Open the power unit module tray 3 Remove the oil drain plug at bottom 4 Drain all of the oil into a suitable container 5 Tag and disconnect the hydraulic tank return line from the hydraulic filter head and remove the line from the tank Cap the fitting on the filter head 6 Tag and disconnect the hydraulic pump inlet line and remove the line from the tank Cap the fitting on the pump 7 Remove the h...

Page 72: ...tting onto the hydraulic filter head and torque 15 Fill the tank with hydraulic oil until the fluid is full in the hydraulic tank Do not overfill 16 Activate the pump to fill the hydraulic system with oil and bleed the system of air Component damage hazard The pump can be damaged if operated without oil Be careful not to empty the hydraulic tank while in the process of filling the hydraulic system...

Page 73: ...S06 EH SV2 1mm 1mm S1 S2 P M T BRK RV1 SV1 FR RV4 CV2 RV3 CV1 1 1mm SV4 SV3 D3 D2 D1 D4 L P41 P42 CV1 1 5mm Lower valve NBCY 1001A 11 80bar 235bar 3 45bar Tank Pump 5802 4 12 Valve 5805 0116R Hand pump 5805 0412 960020A10 RV2 150bar Platform loading Option Steer cylinder Lift cylinder ...

Page 74: ...tenance Information Schematic 70 For S06 E Lift cylinder Platform loading Option Steer cylinder P M SV2 FRRV1 SV1 S1 S2 L T Tank Pump 5802 3 2 14 Function valve DPH 0918 10 1mm 1mm 1 5mm 80bar Lower valve NBCY 1001A 11 RV1 150bar ...

Page 75: ... 1 1B 10 B 1 2B 1 2A 1 1C 4B 1 1A 3C 6B 3A 1C 1B 9A 8A 8B 8C 6C 7A 6A 7B 7C 3B GND 13 BK 16 GND 12 BK 16 GND 11 BK 16 GND 5 BK 16 GND 4 BK 16 GND 3 BK 16 GND 6 BK 16 B BK 14 B1 YV7 YV5 YV6 YV1 YV3 YV4 8A 2 BN GN 16 8A 3 BN GN 16 JS1 SB4 S2 SB5 SB6 SB7 SB8 B3 CAN_H CAN_L SB3 PCU ECU 2 1 B2 1 2 3 1 2 3 C A B TILT AS1 LS1 SA2 YV2 HL2 YV8 BK 2 BK 2 RD 2 HM B J1 J3 M B 2 1 MC1 M1 GND 10 BK 16 RD 2 GND ...

Page 76: ...010 14 RD 20 SQ 8 11B W H 20 8A 1 BN GN 16 B1 G ND 10 BK 16 GND 6 BK 16 GND 3 BK 16 GND 4 BK 16 G ND 5 BK 16 GND 7 BK 18 GND 9 BK 18 GND 8 BK 18 B BK 18 GND 1 BK 16 B A BK 14 G ND 2 BK 16 SQ 7 SQ6 SQ5 SQ1 YV2 YV4 YV3 YV1 HM GB 1 RD 4 0 GB 1 BK 4 0 GND 3 BK 16 GND 6 BK 16 GND 10 BK 16 B Z RD 16 KM1 BF RD 4 0 BF 1 RD 4 0 P BK 4 0 U RD 4 0 W 2 BK 4 0 W1 BK 4 0 V RD 4 0 FU3 10A 8C WH VT 18 5C BN YE 18...

Page 77: ...OPERATOR S MANUAL with Maintenance Information Inspection and Repair Log 73 Inspection and Repair Log Date Comments ...

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