background image

 

 

9.

 

Collocating with sound control

 "early warning" function. It can warn workers to make some 

relative preparation 5-10 seconds before the completion of uninstalling or welding. Cooling 
system will start after vertical wind stopped heating. When the temperature drops to normal 
temperature, the cooling process will stop automatically, so that the machine will not be aging 
after temperature heated up.

 

10.

 

It approved CE certification, and this appliance was equipped with emergency stop switch and 
automatic power-off protection device when emergency happens. 

 

Operations:

 

1

Preheat 

Preheat the PCB board and BGA chip, and the temperature of constant temperature oven is set at 

80 

  -100 

,  for  4-8  hours  to  remove  internal  moisture  of  the  PCB  and  BGA,  to  prevent  the 

burst phenomenon when heating. 

2

Remove   

Place the PCB board into the bracket on the repair station,and select the appropriate hot air reflow 
nozzle,and set the appropriate soldering curve,press the open button until it finishes,and then 
move the hot air manually,to suck the BGA chip away with the vacuum suction pen. 

3

Clean-up welding 

The BGA pad clean-up , one with desoldering line to drag flat, the second with iron; Best to 
remove the tin a short time after the BGA removed , then BGA has not completely cooled , and the 
temperature difference make less damage to the pad;use the flux can improve the activity of 
soldering tin,better to clean the soldering tin. Particular attention not to damage the PCB pad,and 
in order to ensure the reliability of BGA solder, when the cleaning pad to make use of some of the 
solder paste residues with more volatile solvents , such as plate washer water, industrial alcohol. 

4

BGA re-balling 

Wipe the paste flux equably with the brush pen on the BGA pad, choose the right steel mesh, and 
then plant tin beads by the re-balling kit on the right pad. 

5

BGA tin beads welding 

Heat the bottom heating zone of BGA re-balling station and then weld the tin beads on the pad. 

6

Besmear flux 

Wipe  the  paste  flux  with  the  brush  pen  on  the  PCB  pad.  If  you  wipe  so  much,  it  will  cause 
connected  welding,  on  the  contrary,  it  will  cause  null  welding.  In  order  to  wipe  off  dust  and 
impurity of tin balls, and enhance welding effect, the welding paste must be wiped equally. 

7

Place the BGA chip 

Place the BGA chip on the PCB board with manual alignment and silk-screen borders, meanwhile 
the tension of the solder joint when melt will have a good self- alignment effect. 

8

Weld 

First, put the PCB board which is pasted with BGA chip on the positioning stand, and then move 
the hot wind head to the working place. Second, choose the appropriate backflow nozzle and set 
right welding temperature curve, start heating, open the switch, and then run the welding process. 
Besides, after the welding process is finished, you have to cool the BGA by the cooling fan. Hoist 
the upper hot wind head and make the bottom of hot wind nozzle apart from the surface of BGA 
3-5mm, and stay 30-40  seconds, or,  you  can move the hot wind head after the starting switch is 

Summary of Contents for DH-A1L-C

Page 1: ...1 DH A1L C BGA rework station manual ...

Page 2: ...Middle East Taiwan and more than 80 countries and regions and established the relatively sales network and terminal services system We are becoming the pioneer and guide of SMT welding industrial and our products have been applied in individual maintenance industrial and mining enterprises teaching and research work military manufacturing industry and aerospace industry and so on which has treed g...

Page 3: ... box has the high voltage components do not attempt to disassemble 8 If the metal objects or liquids fall into the repair station when it works immediately disconnect the power unplug the power cord until the machine to cool down then completely remove litter dirt if dirt left there is odor when reboot 9 When abnormal heating or smoking immediately disconnect the power and inform the technical ser...

Page 4: ...knob lock the upper zone of up and down before and after Rotate the knob Before and after adjustment handle Adjust the upper zone of before and after position Rotating the handle 7 handle lock the rotation angle of the upper zone Rotating the handle Head light Lighting equipment at work Press the button PCB plywood Move the right position ...

Page 5: ... handle Upper heating nozzle To focus the hot air Pull air from the BGA suitable location Lower part of the supporting frame Prevent the PCB board fall down Move the right position to withstand Soldering iron Stable digital soldering iron Lower heating nozzle To focus the hot air Pull air from the BGA suitable location Cross flow fan Cooling the PCB board after weilding Infrared heating zone BGA r...

Page 6: ...ture areas can independently heat and they are multiple temperature control which can ensure best integration of different temperature areas Heating temperature time slope cooling and vacuum can all be set in the human machine interface 7 There are 6 8 temperature controls up and down Massive storage of temperature curves which are accessible at any time according to different BGA Curve analysis s...

Page 7: ... soldering tin Particular attention not to damage the PCB pad and in order to ensure the reliability of BGA solder when the cleaning pad to make use of some of the solder paste residues with more volatile solvents such as plate washer water industrial alcohol 4 BGA re balling Wipe the paste flux equably with the brush pen on the BGA pad choose the right steel mesh and then plant tin beads by the r...

Page 8: ... Note In normal use rework station it will produce small quantities of bad smelly in order to ensure comfortable safe and healthy operating environment pls keep indoor and outdoor air flow 六 Procedure setting and usage Introduction of touch screen operation 1 Open the control power the BGA rework station can connect with electricity The home page of touch screen will appear the interface like the ...

Page 9: ...nufacturing process parameters in the system when replaceing of the production process direct call to the parameters saved in the system equivalent to formulation saved in the system There are different heating temperature with different products it can save various kinds of paraments in the different formulation and it will be easy to use it when changed the products not need to change many param...

Page 10: ...oose and then click on the numerical place the input button will appear Input the parameter you need press ENTER key When temperature parameters Settings of these three temperature zones are finished click save curve then all parameters you have set are all saved ...

Page 11: ...ormal heating Advanced Parameters have been set well and they are not needed to change The machine can monitor the speed of the cooling fans and also can set the lowest speed When the cooling fans stop running or the speed lower than the setting one and the collection of hot air up and down the value of the actual temperature is higher than 300 degrees the heating system will stop heating immediat...

Page 12: ...30 30 35 40 20 0 Bottom heating 165 190 215 225 230 0 Constant time 30 30 35 40 70 0 IR preheating 110 120 130 140 150 0 Constant time 30 30 35 40 70 0 Speed rate 2 2 2 2 2 0 Preheating Constant Heating Welding 1st Welding 2nd Reduction Upper heating 160 185 210 215 220 0 Constant time 30 30 35 40 20 0 Bottom heating 160 185 215 220 225 0 Constant time 30 30 35 40 40 0 IR preheating 110 120 130 14...

Page 13: ...0 Bottom heating 160 180 200 215 225 0 Constant time 30 30 35 45 60 0 IR preheating 110 120 130 140 150 0 Constant time 30 30 35 40 70 0 Speed rate 2 2 2 2 2 0 Preheating Constant Heating Welding 1st Welding 2nd Reduction Upper heating 165 190 225 245 255 240 Constant time 30 30 35 55 25 15 Bottom heating 165 190 225 245 255 240 Constant time 30 30 35 55 25 15 IR preheating 110 120 130 140 150 160...

Page 14: ...ntrolled by switch and you can choose the bottom heating Preheating Constant Heating Welding 1st Welding 2nd Reduction Upper heating 165 190 225 245 250 235 Constant time 30 30 35 45 25 15 Bottom heating 165 190 225 245 250 235 Constant time 30 30 35 45 25 15 IR preheating 110 120 130 140 150 160 Constant time 30 30 35 40 40 70 Speed rate 2 2 2 2 2 2 Preheating Constant Heating Welding 1st Welding...

Page 15: ...is off finally take away the PCB boaed from the support 5 Before installation of BGA chip it is necessary to check that if the PCB pad and BGA tin bead are all in good condition After welding it have to check the exterior appearance by piece if it is unusual it should stop the BGA chip installation and test the temperature and it has to be adjusted properly before welding otherwise it will be dama...

Page 16: ...m sucker PCS 2 3 Instruction manual DH A1L C COPY 1 4 Hot air nozzle Upper nozzle 31 31 38 38 41 41 bottom nozzle 55 55 34 34 PCS 5 5 Shaped clip PCS 6 6 Plum knob PCS 6 7 Supporting screw PCS 4 8 Temperature sensor PCS 1 9 CCD camera system Display screen camera support SET 1 www HKLRF com ...

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