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PDI 5-30 Service and Repair Manual - January 2012 - PM-000086

PARTS LIST - PDI 9 TO PDI 12

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Summary of Contents for PDI 10

Page 1: ...1 AUGER DRIVES PDI 5 PDI 30 SERVICE REPAIR MANUAL ...

Page 2: ...2 PDI 5 30 Service and Repair Manual January 2012 PM 000086 ...

Page 3: ...product or for further information on other products available in the DIGGA range ABOUT THIS MANUAL This manual has been designed to help you do a better safer job READ THIS MANUAL CAREFULLY AND BECOME FAMILIAR WITH ITS CONTENTS Remember never let anyone operate this unit without reading the Safety Precautions and Operating Instructions sections of this manual Unless noted otherwise right and left...

Page 4: ...ry to have available the auger drive unit type and serial number This information may be necessary for verification of any component part numbers Component part numbers and or manufacturing gear set numbers may be stamped on individual parts This information may also be helpful in identifying replacement components LUBRICATION MAINTENANCE Change the gear oil after 6 months or 80 hours of moderate ...

Page 5: ...ARY SUBASSEMBLY 9 OUTPUT SHAFT SUBASSEMBLY REASSEMBLY 10 PDI 5 PDI 7 REASSEMBLY 12 PDI 9 PDI 12 REASSEMBLY 13 PDI 13 PDI 16 REASSEMBLY 14 PDI 20 PDI 30 REASSEMBLY 15 PARTS LIST PDI 5 TO PDI 7 16 PARTS LIST PDI 9 TO PDI 12 18 PARTS LIST PDI 13 TO PDI 16 20 PARTS LIST PDI 20 TO PDI 30 22 PARTS LIST SWOOSH VALVE 24 DECAL LOCATION PDI 5 PDI 13 26 DECAL LOCATION PDI 16 PDI 30 27 TABLE OF CONTENTS ...

Page 6: ... 4 these also Then remove housing lift outer ring gear sun gear and gear set from the output housing Remove output shaft seal protector or carrier from bottom of housing 5 Move lock nut to free key steel and remove key steel from keyway Undo locknut and remove 6 With output shaft down through a centre hole in hydraulic press table and unit supported by case press shaft out by applying load to top ...

Page 7: ...ged the complete bearing assembly will need replacing 1 Remove inner and outer bearing races from output housing with the appropriate tool 2 Clean all foreign material from oil plug located on bottom of output housing Add a small amount of pipe thread compound to thread on plug 3 before installing it back into case PDI 20 PDI 30 SHOWN ...

Page 8: ...anet gears from carrier 2 Remove bottom plate 3 Check primary planet shafts top and bottom plates centre thrust washer needle rollers and gears for any abnormal wear 4 Replace any worn items 5 Assembly Fit centre thrust washer fit bottom plate fit gears insert needle rollers into gears using lubricating oil fit top washer and install 6 circlips to posts place gear set into ring gear and place sun ...

Page 9: ...follow same procedures as that for the Primary Planetary Subassembly except for Secondary Planetary on PDI 9 PDI 12 On these there are 4 retaining bolts remove for disassembly Use Loctite243 on thread when reassembling and torque to 100Nm 74ft lbs SECONDARY PLANETARY SUBASSEMBLY Suit PDI 9 12 ...

Page 10: ...aring ensuring correct installation technique Only drive the bearing home via the inner cone of bearing Hitting outer roller cage will 4 damage the bearing While holding output shaft with one hand rotate case to be certain it turns freely and smoothly The slight resisntance felt if any is due to shaft 5 seal load drag on output shaft Fit lock nut with chamfer facing downward and tension 6 Approx l...

Page 11: ...in Kg This is the force to keep the housing spinning slowly at a constant speed The force required to start the spinning initially will be greater This is not the correct reading To ensure an accurate reading the force direction must be held at 90 degrees As shown Reading is to be taken from the inner bolt pattern ...

Page 12: ...w o ring and install it into the groove of hydraulic motor Refer back to scribe marks made across external joints prior to 6 Disassembly Procedure Line up scribe marks so that orientation of motor mount holes and oil plug are back to their original positions and refit motor Fit bolts and nuts through unit using Loctite 243 and torque to 90Nm 66 lbf ft 7 Refit Swoosh Valve if removed Check for dama...

Page 13: ...e up bolt holes and fit ring gear Make sure the ring gear sits flat on the housing Top 7 up gear oil level to top of gear set Place motor spacer on top of primary sun gear using a small amount of grease to hold in position 8 Grease a new o ring and install it into the groove of hydraulic motor Refer back to scribe marks made across external joints prior to 9 Disassembly Procedure Line up scribe ma...

Page 14: ...t primary gear set and sun gear to secondary gear set Line up bolt holes and fit ring gear Make sure the ring gear sits flat on the housing Top 7 up gear oil level to top of gear set Place motor spacer on top of primary sun gear using a small amount of grease to hold in position 8 Fit new o ring the groove of hydraulic motor using silicone sealant as previously described Refer back to scribe marks...

Page 15: ...s and fit ring gear Make sure the ring gear sits flat on the housing Top 7 up gear oil level to top of gear set Fit new o ring the groove of hydraulic motor using silicone sealant as previously described Refer back to scribe marks made across external 8 joints prior to Disassembly Procedure Line up scribe marks so that orientation of motor mount holes and oil plug are back to their original positi...

Page 16: ...16 PDI 5 30 Service and Repair Manual January 2012 PM 000086 PARTS LIST PDI 5 TO PDI 7 1 5 8 6 7 12 14 2 16 16 13 3 9 1 5 8 6 4 17 10 11 16 15 19 23 20 21 22 19 18 23 20 ...

Page 17: ...GEARBOX S4 MOTOR SPACER FOR 6K BELL MOTOR 14 1 MO 000125 6K BELL MOTOR 19ci TOP PORT WITH RELIEF VALVE 612 6053 SUIT PDI 5 1 MO 000126 6K BELL MOTOR 23 9ci TOP PORT WITH RELIEF VALVE 612 6054 SUIT PDI 6 1 MO 000127 6K BELL MOTOR 30ci TOP PORT WITH RELIEF VALVE 612 6055 SUIT PDI 7 1 MO 000009 SEAL KIT SUIT 6K BELL MOTOR SHAFT END 1 MO 000010 SEAL KIT SUIT 6K BELL MOTOR REAR END 15 1 PP 000001 PRESS...

Page 18: ...18 PDI 5 30 Service and Repair Manual January 2012 PM 000086 PARTS LIST PDI 9 TO PDI 12 15 19 7 17 3 8 13 9 12 19 19 19 16 15 19 7 9 5 12 1 14 6 2 10 20 4 11 18 16 27 22 25 23 26 21 24 27 25 ...

Page 19: ...OUSING S4 PD8 14 CAST VERSION SUIT S4 RING WITH EXTRA HOLES 15 1 GB 002736 GEARSET S3 RATIO 3 27 23 SPLINE CARRIER MS1 SUN GEAR 16 1 GB 002819 GEARBOX S4 MOTOR SPACER FOR 6K BELL MOTOR 17 1 MO 000124 MOTOR HYD 15CI TYPE 6K BELL TOP PORT 612 6052 SUIT PDI 9 1 MO 000125 MOTOR HYD 19CI TYPE 6K BELL TOP PORT 612 6053 SUIT PDI 12 1 MC 000009 SEAL KIT SUIT 6K BELL MOTOR SHAFT END 1 MC 000010 SEAL KIT SU...

Page 20: ...20 PDI 5 30 Service and Repair Manual January 2012 PM 000086 PARTS LIST PDI 13 TO PDI 16 15 17 2 14 13 22 20 9 21 16 20 1 10 8 11 18 12 5 6 2 3 7 14 13 22 20 4 21 21 1 26 24 23 23 28 11 12 26 25 11 12 ...

Page 21: ...ATIO 3 77 27 SPLINE CARRIER MS1 SUN GEAR 16 1 GB 002819 GEARBOX S4 MOTOR SPACER FOR 6K BELL MOTOR 17 1 MO 000125 MOTOR HYD 19CI TYPE 6K BELL TOP PORT 612 6053 SUIT PDI 13 1 MO 000126 MOTOR HYD 23 9CI TYPE 6K BELL TOP PORT 612 6053 SUIT PDI 16 1 MC 000009 SEAL KIT SUIT 6K BELL MOTOR SHAFT END 1 MC 000010 SEAL KIT SUIT 6K BELL MOTOR REAR END 18 1 PP 000001 PRESSURE PLUG 3 8 BSPT 19 1 SE 000003 SEAL ...

Page 22: ...22 PDI 5 30 Service and Repair Manual January 2012 PM 000086 PARTS LIST PDI 20 TO PDI 30 9 17 4 20 6 14 5 7 11 18 12 10 16 11 6 12 1 10 2 15 21 8 13 3 19 11 1 25 28 26 23 24 27 22 25 28 26 ...

Page 23: ...OX S4 MOTOR SPACER FOR 6K BELL MOTOR 17 1 MO 000125 MOTOR HYD 19CI TYPE 6K BELL TOP PORT 612 6053 SUIT PDI 20 1 MO 000126 MOTOR HYD 23 9CI TYPE 6K BELL TOP PORT 612 6054 SUIT PDI 24 1 MC 000127 MOTOR HYD 30CI TYPE 6K BELL TOP PORT 612 6055 SUIT PDI 30 1 MC 000009 SEAL KIT SUIT 6K BELL MOTOR SHAFT END 1 MC 000010 SEAL KIT SUIT 6K BELL MOTOR REAR END 18 1 PP 000001 PRESSURE PLUG 3 8 BSPT 19 1 PP 000...

Page 24: ... PORT 6K WITH SWOOSH VALVE 6 2 VB 000218 VALVE BOLT TO SUIT 6K TOP PORT MOTOR 7 2 VB 000219 VALVE BLOCK 6K TOP PORT WASHER SPACER ITEM QTY PART NUMBER DESCRIPTION 1 6 HA 000154 PLUG WITH HEXAGON SOCKET 1 8 VSCHR1 8WD 2 1 HA 000163 LOCKING SCREW WITH HEXAGON SOCKET 1 2 VSCHR1 2WD 3 1 HA 000173 COBA XCN PILOT TO CLOSE TO SUIT T 163A CAVITY 4 1 SE 000269 SWOOSH M6 GRUB SCREWS 1 5MM ORIFICE 5 1 HA 000...

Page 25: ...0173 COBA X N SUN T 163A Pilot Close Check 40Lpm i6 1 HA 000269 M6 Orifice Externally replaceable 1 5mm i10 1 VB 000216 Manifold only 1 HA 000129 RVDB10 C10 2 BI DIRECTIONAL RELIEF VALVE MA 1 Motor Work Port A 1 1 16Uno MB 1 Motor Work Port B 1 1 16Uno V1 1 Valve Port 1 5 16Uno V2 1 Valve Port 1 5 16Uno ...

Page 26: ...ty sign exposing the 3 adhesive surface Apply the safety sign to the position shown in the 4 diagram above and smooth out any bubbles INSTRUCTIONS Keep all safety signs clean and legible Replace all missing illegible or damaged safety signs Replacement parts for parts with safety signs attached must also have safety signs attached Safety signs are available from your dealer or from Digga Australia...

Page 27: ...ive surface Apply the safety sign to the position shown in the 4 diagram above and smooth out any bubbles INSTRUCTIONS Keep all safety signs clean and legible Replace all missing illegible or damaged safety signs Replacement parts for parts with safety signs attached must also have safety signs attached Safety signs are available from your dealer or from Digga Australia DE 000268 DE 000266 DE 0000...

Page 28: ...28 PDI 5 30 Service and Repair Manual January 2012 PM 000086 ...

Page 29: ...29 PM 000086 Digga North America 114 Moorings Park Drive A602 Naples Florida USA 34105 Ph 239 877 4932 Email usa digga com www digga com ...

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