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_______________________________

 

DOUGH

 

MIXER

 

IRIS

 _______________________________ 

3

 

 

SECTION 1 

Description and main specifications 
 

1.1 

PRESENTATION 

This  manual  contains  the  instructions  and  every 
indication  considered  necessary  for  correctly 
using  and  servicing  the 

mod.  «IRIS»  dough 

mixer

,  also  called  machine  in  the  following  text, 

manufactured 

by 

………………………………………………………
…………..

,  also  called  Manufacturer  in  the  text. 

The  information  given  in  the  manual  does  not 
constitute  a  complete  description  of  the  various 
components nor a detailed illustration of the way 
they  operate.  However,  the  user  will  find 
everything  he  normally  needs  to  know  for  safe 
use  and  correct  care  of  the  machine.  Regular, 
long-lasting  operation  and  economic  running  of 
the  machine  depend  on  compliance  with  the 
instructions given in this manual as does careful, 
regular maintenance. 

 

WARNING

 

Failure to  comply with  the  instructions  given 
in this manual will oblige the Manufacturer to 
void the warranty provided with the machine. 

 

If  repairs  or  overhauls  involving  fairly  complex 
operations 

are 

required, 

contact 

the 

Manufacturer where there are technicians able to 
provide 

prompt 

and 

accurate 

technical 

assistance. 
 
 

1.2 

WARRANTY 

The  Manufacturer  guarantees  its  brand-new 
products for a  period  of 24  (twenty-four)  months 
from  the  date  of  purchase.  As  soon  as  you 
receive  the  machine,  check  to  make  sure  that  it 
is  in  a  perfect  condition  and  complete. 
Complaints must be presented in writing within 8 
(eight)  days  from  the  date  on  which  the  actual 
machine is received. The warranty solely covers 
the  repair  or  replacement,  free  of  charge,  of 
those  parts  which,  after  having  been  carefully 

examined  by  the  manufacturer’s  technical 
department,  are  recognized  as  being  defective 
(excluding the electrical parts). 
Repairs or replacement of parts under guarantee 
will in no case extend the warranty terms. 
However, the purchaser is only entitled to repairs 
or  replacements  under  guarantee  if  he  has 
complied  with  any  other  conditions  concerning 
warranty performance indicated in the contract of 
supply. 

 

1.2.1 WARRANTI EXCLUSIONS 

The  warranty  also  becomes  void  (besides  in 
the cases indicated in the contract of supply): 

When 

there 

have 

been 

incorrect 

manoeuvres ascribable to the operator; 

When  the  damage  has  been  due  to 

insufficient maintenance; 

When,  following  repairs  carried  out  by 

the  user  without  the  Manufacturer’s  consent 
or  owing  to  the  use  of  spurious  spare  parts, 
the  machine  has  been  modified  and  the 
damage is ascribable to these modifications; 

If  the  instructions  in  this  manual  have 

not been complied with; 
Damages 

caused 

by 

negligence, 

carelessness,  bad  use  and  incorrect  use  of 
the  machine  are  also  not  covered  by  the 
warranty. 
Removal of the safety devices with which the 
machine  is  equipped  will  automatically  void 
the  warranty  and  relieve  the  Manufacturer 
from all deriving liability. 
If the machine or parts of it are returned, they 
must be shipped CARRIAGE PAID even when 
the Manufacturer’s warranty is still valid. 
 

1.3 

DESCRIPTION  OF  THE  MACHINE 
AND USE 

The mod. «IRIS» dough mixer is a machine that 
bears  «CE»  marking,  in  compliance  with 
Annexes  «I»  and  «IV»  of  directive  2006/42CE 
and 

directive 

2006/95/CE 

93/68/CEE

 

concerning  the  electrical  components,  as 
specified  in  the  declaration  of  conformity  with 
which every machine is supplied.

                          

 

Summary of Contents for IRIS PSB-130/2

Page 1: ...Mod PSB 130 2 Production code ZZIS1304053F 06 2012 ...

Page 2: ...DOUGH MIXER IRIS OPERATING AND MAINTENANCE MANUAL Rev 001 01 06 2012 Read the instruction manual carefully before beginning to work with the machine ...

Page 3: ...llation 11 3 2 1 Positioning 12 3 2 2 Electrical connection 12 3 3 General inspection 12 SECTION 4 Instructions for use 4 1 Prior to use 13 4 1 1 Control panel 80 250 13 4 1 2 Control panel 30 40 13 4 2 Use 13 4 2 1 How to start the dough mixer 14 4 2 2 How to take product from the bowl 14 4 3 Emergency stop 15 4 4 Cleaning after use 15 SECTION 5 Maintenance 5 1 Routine maintenance 16 5 2 Belt tra...

Page 4: ...pair or replacement free of charge of those parts which after having been carefully examined by the manufacturer s technical department are recognized as being defective excluding the electrical parts Repairs or replacement of parts under guarantee will in no case extend the warranty terms However the purchaser is only entitled to repairs or replacements under guarantee if he has complied with any...

Page 5: ..._______________________________ DOUGH MIXER IRIS _______________________________ 4 Fig 1 Overall view of the machine and main components KEY Fig 1 1 Upper cover fixing screw ...

Page 6: ... controlled by a control panel 3 which is described in section 4 1 1 Control panel The work cycle can be programmed by means of two timers which allow the dough mixer to automatically switch from the first to the second speed The bowl can be turned at first speed by means of a selector i e NORMAL anti clockwise direction REVERSE clockwise direction or bowl at a standstill Drive reversal is not ava...

Page 7: ...s and or assistance are required The IRIS dough mixer is equipped with the following items as part of the standard supply Operation and maintenance manual of the machine with a list of spare parts Wiring diagram CE Declaration of conformity CARATTERISTICHE ELETTRICHE ELECTRICAL CHARACTERISTICS CARACTERISTIQUES ELECTRIQUES CARACTERISTCAS ELECTRICA Fig 2 Identification plate 1 5 NOISE LEVEL When the...

Page 8: ...145 410 IRIS 100 5 7 8 100 65 145 75 119 145 410 IRIS 100 D 6 4 8 100 65 145 75 119 145 410 IRIS 130 6 9 12 130 80 193 85 140 150 580 IRIS 130 D 9 5 12 130 80 193 85 140 150 580 IRIS 160 8 5 15 160 100 250 95 156 160 740 IRIS 160 D 12 5 15 160 100 250 95 156 160 740 IRIS 200 8 5 17 200 125 275 95 156 160 740 IRIS 200 D 12 5 17 200 125 275 95 156 160 740 IRIS 250 9 7 22 250 150 320 105 163 160 790 ...

Page 9: ...ons are carried out correctly they will cause serious injuries death or long term health risks The word WARNING warns that unless the described operations are carried out correctly they could cause serious injuries death or long term health risks The word CAUTION warns that unless the described operations are carried out correctly they could cause damage to the machine and or the person 2 1 1 TERM...

Page 10: ... Risk of injuries to the limbs Take care of the moving transmission belts when the cover is raised 2 Danger of high voltage Do not work on the electrical equipment unless the machine has been disconnected from the electric power source 2 3 CLOTHING WARNING Wear appropriate clothing Do not wear wide or loose clothing necklaces scarves ties etc which could become caught up in moving parts Long hair ...

Page 11: ...hine Before starting the machine make sure that there are no persons or animals in the surrounding area When a person is in a danger zone the operator must act immediately stop the machine and possibly have the person in question move out of the zone It is absolutely forbidden to leave the machine unattended when it is operating It is absolutely forbidden to touch moving parts or get between them ...

Page 12: ...ntimeters from the ground when they are transported Make sure that the work area is clear and that there is an escape route i e a safe free area that can be rapidly accessed to the operators should the load drop To prevent the load from shifting the surface on to which the machine is loaded must be perfectly horizontal Once the machine has been transferred to the means of transport make sure that ...

Page 13: ...ION DANGER The machine must only be connected to the electricity main by specialized and authorized persons It is advisable to consult the wiring diagram of the machine before proceeding Check the voltage rating of the electricity main in the room and make sure that it corresponds to the operating voltage of the machine s electrical system After having made the correct connection start the machine...

Page 14: ...ed to select the time required in minutes to complete the work cycle and obtain a homogeneous dough that corresponds to the specifications required by the operator 4 Bowl rotation reversal selector Selector with two positions plus neutral Reverses the rotation direction at the slow speed only 5 START button with indicator light Press this button to begin the work cycle When on the indicator light ...

Page 15: ...timers 1 and 3 Fig 7 4 Press the START button 5 Fig 7 in models 80 250 or 8 Fig 7 in models 30 40 in order to start the operating cycle If the operator has selected the dough mixing time settings in timer 1 Fig 7 and timer 3 Fig 7 the machine will terminate the work cycle during which it will automatically switch from the first to the second speed After the automatic stop the mains voltage is not ...

Page 16: ... means of the main switch on the electricity main prior to the machine itself 4 3 EMERGENCY STOP Whenever the operator decides that the machine must be blocked and prevented from operating he can raise the protective grille or press the EMERGENCY button red on the control panel This latter action deactivates the electric power supply 4 4 CLEANING AFTER USE WARNING Disconnect the machine from the e...

Page 17: ... machine must be inspected and the machine itself cleaned daily or as frequently as possible Excessively worn or broken parts must be replaced immediately The wiring diagram which is supplied together with the machine must be kept with care and consulted whenever necessary As soon as the machine is received it is advisable to make a copy of the diagram and keep it with the other documents 5 2 BELT...

Page 18: ...ay reset button 2 Magnetothermic switches and fuses 3 Retighten the four screws 1 Fig 9 4 Loosen the four screws 3 Fig 9 on the motor bearing plate Use the screw of the belt stretcher 4 Fig 9 to adjust the tension of the motor pulley transmission belts 5 Retighten the four screws 3 Fig 9 6 Fit the upper cover back in place and fix it with the relative nut 2 Fig 1 To replace any broken belts remove...

Page 19: ... four screws 5 3 STORAGE If the machine is to remain idle for a long period of time it must first be thoroughly cleaned the parts liable to wear must be lubricated and the entire machine covered with a plastic cloth If these operations are carried out with care it will be all to the advantage of the user who will find the machine in an excellent condition when it is required for use once more Comp...

Page 20: ...en or replace the belts as described in paragraph 5 1 1 Transmission belts The bowl slows down while the dough is being mixed The bowl s transmission belts have slackened or are broken Tighten or replace the belts as described in paragraph 5 1 1 Transmission belts When the START button is pressed 5 Fig 7 the machine starts operating but stops as soon as the button is released The timer 1 Fig 7 or ...

Page 21: ...s to come on and the machine is not powered The wires in the mains plug have detached The mains circuit breaker is broken Check the mains connections Replace the main circuit breaker The machine fails to operate when the START button is pressed The button is broken The timers 1 and 3 Fig 7 are in the zero position The protective grille 4 Fig 1 is open The protective grille limit switch is not posi...

Page 22: ... care is taken with this service the Manufacturer shall not be liable for any delays in shipment due to unforeseen circumstances The shipment expenses are always at the consignee s charge The goods travel at the principal s risk and peril even if sold ex destination Lastly remember that the Manufacturer is always at your disposal for any assistance and or spare parts required 6 2 SPARE PARTS TABLE...

Page 23: ..._______________________________ DOUGH MIXER IRIS _______________________________ 22 TAV 01 Dough mixer IRIS 30 40 rev 00 ...

Page 24: ...CUP 17 315000290 315000290 SPIRAL MIXER TRANSMISSION SHAFT 18 429202207 429202207 MOBILE FLANGE SUPPORT d 35 19 308600290 308600290 BACK AIRING PANEL 20 490202015 490202015 DRAWN ROD D 15 21 301100260 301100260 MIXER BODY IRIS 30 40 22 352600030 352600030 MIXTURE BLOCK FIXING BRACKET 23 356000180 356000180 WHITE PROFILE IN Pe500 DESIGNED FOR PA 24 362400516 362400515 MIXTURE BLOCK PROTECTION 25 31...

Page 25: ... PULLEY 52 467341200 467341200 MOTOR 2 V IRIS 30 40 IN 220 50 52 467341400 467341400 MOTOR 2 V IRIS 30 40 IN 400 50 52 467341300 467341300 MOTOR 2 V IRIS 30 40 IN 220 60 52 467341500 467341500 MOTOR 2 V IRIS 30 40 IN 400 60 53 321400500 321400500 BOWL TRANSMISSION MOTIVE PULLEY 54 315400070 315400070 PIN MOTOR SUPPORT CLUTCH 55 303900071 303900071 BOWL MOTOR MOBILE SUPPORT 56 410192010 410192010 T...

Page 26: ..._______________________________ DOUGH MIXER IRIS _______________________________ 25 ...

Page 27: ..._______________________________ DOUGH MIXER IRIS _______________________________ 26 TAV 02 Dough mixer IRIS 60 300 Structure and panels Rev 001 01 06 2012 ...

Page 28: ... 463402005 COMPLETE RED BUTTON SIEMENS EMERG IRIS 13 553120020 553120020 553120020 553120020 553120020 553120020 553120020 553120020 CONTROL PANEL MIXER 60 300 IRIS DIGITAL ELETTROMEC SIEMENS 13 553120010 553120010 553120010 553120010 553120010 553120010 553120010 553120010 CONTROL PANEL MIXER 60 300 IRIS ELETTROMEC TELEMECANIQUE 14 356300040 356300040 356300040 356300040 356300040 356300040 35630...

Page 29: ..._______________________________ DOUGH MIXER IRIS _______________________________ 28 TAV 03 Dough mixer IRIS 60 300 Upper drive unit Rev 001 01 06 2012 ...

Page 30: ...72700020 372700030 372700090 MIXER SPIRAL IRIS 11 467253400 467263401 467263400 467263402 467273400 467273400 467273401 467273402 SPIRAL MOTOR 12 317500050 53 317500010 53 317500010 53 317500010 53 317500020 53 317500020 53 317500020 53 317500020 53 SPIRAL MOTOR SLIDE 13 321400261 321400260 321400260 321400171 321400170 321400170 321400170 321400170 SPIRAL MOTIVE PULLEY 14 346600020 346600020 3466...

Page 31: ..._______________________________ DOUGH MIXER IRIS _______________________________ 30 TAV 04 Dough mixer IRIS 60 300 Bowl and protections Rev 001 01 06 2012 ...

Page 32: ...4000050 GRID STOP IRIS L 70 7 511600040 511600040 511600040 511600040 511600041 511600041 511600041 511600041 ROLLER GROUP WULKOLAN WITH BEARINGS 8 315400090 315400090 315400090 315400090 315400100 315400100 315400100 315400100 THREAD PINS FOR THRUST BEARING ROLLER 9 303800400_50 303800260_50 303800260_50 303800260_50 303800360_50 303800360_50 303800360_50 303800360_50 THRUST BEARING ROLLER SUPPOR...

Page 33: ..._______________________________ DOUGH MIXER IRIS _______________________________ 32 TAV 05 Dough mixer IRIS 60 300 Lower drive unit Rev 001 01 06 2012 ...

Page 34: ... 22 o POS 27 POS 22 o POS 27 POS 22 o POS 27 POS 22 o POS 27 POS 22 o POS 27 15 415010142 415010142 415010142 415010142 415010142 415010142 415010142 415010142 TONGUE 16 423240085 423240088 423240088 423240091 423240091 423240091 423240091 423240091 TRAPEZOIDAL BELT 17 415010175 415010175 415010175 415010175 415010175 415010175 415010175 415010175 TONGUE 18 410112132 410123048 411061006 346600020 ...

Page 35: ..._______________________________ DOUGH MIXER IRIS _______________________________ 34 ...

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