Diamond IRIS PSB-130/2 Operating And Maintenance Manual Download Page 34

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_______________________________

DOUGH

MIXER

IRIS

_______________________________

. 05 Dough mixer IRIS 60-300 - Lower drive unit

Rev.001

01-06-2012

Pos.

Mod. 60

Mod. 80

Mod. 100

130 Mod.

Mod. 160

Mod. 200

Mod. 250

Mod. 300

Descrizione

315100050

315100020

315100010

MIXER BOWL-HOLDER SHAFT

422600005

422600007

422600010

OIL BLOCK

421025003

421005004

420812012

UPPER BEARING MIXER SPIRAL IRIS

303800310

303800220

303800160

303900040

303900220

303800160

SPIRAL BEARING SUPPORT

420812008

420812011

421005007

LOWER SPIRAL BEARING

321400051

321400020

PULLEY

423240066

423240074

423240089

423240090

423240092

423240093

TRAPEZOIDAL BELT

346600030
410112091

429000004

TONGUE/KEYER

315400050

TRANSMISSION CLUTCH PIN

420812007

RADIAL BEARING

315000070

ALBERO PER RINVIO VASCA

303800250

SUPPORTO RINVIO VASCA

321400090

321400210

PULLEY

POS.22 o POS. 27

415010142

TONGUE

423240085

423240088

423240091

TRAPEZOIDAL BELT

415010175

TONGUE

410112132 + 410123048 + 411061006 + 346600020 + 410156038 + 411080016

TWO HOLE WASHER FOR SHAFT

467221400

467231400

467241400

SPIRAL MOTOR

414501040

EXTERNAL STOP RING

321400060

321400520

321400200

PULLEY

309100020-53

THREADED BAR

411008010

PLAIN WASHER

482550003

6 LOBE WHEEL PASSING HOLE

346600030

TWO HOLE WASHER FOR SHAFT

321400110

321400150

PULLEY

309100030-53

THREADED BAR

303900070-53

BOWL MOTOR MOBILE SUPPORT

315400070

PIN MOTOR SUPPORT CLUTCH

482550003

6 LOBE WHEEL PASSING HOLE

* WHEN ORDERING PLEASE SPECIFY MIXER COLOUR

WHEN ORDERING PARTS PLEASE SPECIFY REGISTRATION NUMBER

Summary of Contents for IRIS PSB-130/2

Page 1: ...Mod PSB 130 2 Production code ZZIS1304053F 06 2012 ...

Page 2: ...DOUGH MIXER IRIS OPERATING AND MAINTENANCE MANUAL Rev 001 01 06 2012 Read the instruction manual carefully before beginning to work with the machine ...

Page 3: ...llation 11 3 2 1 Positioning 12 3 2 2 Electrical connection 12 3 3 General inspection 12 SECTION 4 Instructions for use 4 1 Prior to use 13 4 1 1 Control panel 80 250 13 4 1 2 Control panel 30 40 13 4 2 Use 13 4 2 1 How to start the dough mixer 14 4 2 2 How to take product from the bowl 14 4 3 Emergency stop 15 4 4 Cleaning after use 15 SECTION 5 Maintenance 5 1 Routine maintenance 16 5 2 Belt tra...

Page 4: ...pair or replacement free of charge of those parts which after having been carefully examined by the manufacturer s technical department are recognized as being defective excluding the electrical parts Repairs or replacement of parts under guarantee will in no case extend the warranty terms However the purchaser is only entitled to repairs or replacements under guarantee if he has complied with any...

Page 5: ..._______________________________ DOUGH MIXER IRIS _______________________________ 4 Fig 1 Overall view of the machine and main components KEY Fig 1 1 Upper cover fixing screw ...

Page 6: ... controlled by a control panel 3 which is described in section 4 1 1 Control panel The work cycle can be programmed by means of two timers which allow the dough mixer to automatically switch from the first to the second speed The bowl can be turned at first speed by means of a selector i e NORMAL anti clockwise direction REVERSE clockwise direction or bowl at a standstill Drive reversal is not ava...

Page 7: ...s and or assistance are required The IRIS dough mixer is equipped with the following items as part of the standard supply Operation and maintenance manual of the machine with a list of spare parts Wiring diagram CE Declaration of conformity CARATTERISTICHE ELETTRICHE ELECTRICAL CHARACTERISTICS CARACTERISTIQUES ELECTRIQUES CARACTERISTCAS ELECTRICA Fig 2 Identification plate 1 5 NOISE LEVEL When the...

Page 8: ...145 410 IRIS 100 5 7 8 100 65 145 75 119 145 410 IRIS 100 D 6 4 8 100 65 145 75 119 145 410 IRIS 130 6 9 12 130 80 193 85 140 150 580 IRIS 130 D 9 5 12 130 80 193 85 140 150 580 IRIS 160 8 5 15 160 100 250 95 156 160 740 IRIS 160 D 12 5 15 160 100 250 95 156 160 740 IRIS 200 8 5 17 200 125 275 95 156 160 740 IRIS 200 D 12 5 17 200 125 275 95 156 160 740 IRIS 250 9 7 22 250 150 320 105 163 160 790 ...

Page 9: ...ons are carried out correctly they will cause serious injuries death or long term health risks The word WARNING warns that unless the described operations are carried out correctly they could cause serious injuries death or long term health risks The word CAUTION warns that unless the described operations are carried out correctly they could cause damage to the machine and or the person 2 1 1 TERM...

Page 10: ... Risk of injuries to the limbs Take care of the moving transmission belts when the cover is raised 2 Danger of high voltage Do not work on the electrical equipment unless the machine has been disconnected from the electric power source 2 3 CLOTHING WARNING Wear appropriate clothing Do not wear wide or loose clothing necklaces scarves ties etc which could become caught up in moving parts Long hair ...

Page 11: ...hine Before starting the machine make sure that there are no persons or animals in the surrounding area When a person is in a danger zone the operator must act immediately stop the machine and possibly have the person in question move out of the zone It is absolutely forbidden to leave the machine unattended when it is operating It is absolutely forbidden to touch moving parts or get between them ...

Page 12: ...ntimeters from the ground when they are transported Make sure that the work area is clear and that there is an escape route i e a safe free area that can be rapidly accessed to the operators should the load drop To prevent the load from shifting the surface on to which the machine is loaded must be perfectly horizontal Once the machine has been transferred to the means of transport make sure that ...

Page 13: ...ION DANGER The machine must only be connected to the electricity main by specialized and authorized persons It is advisable to consult the wiring diagram of the machine before proceeding Check the voltage rating of the electricity main in the room and make sure that it corresponds to the operating voltage of the machine s electrical system After having made the correct connection start the machine...

Page 14: ...ed to select the time required in minutes to complete the work cycle and obtain a homogeneous dough that corresponds to the specifications required by the operator 4 Bowl rotation reversal selector Selector with two positions plus neutral Reverses the rotation direction at the slow speed only 5 START button with indicator light Press this button to begin the work cycle When on the indicator light ...

Page 15: ...timers 1 and 3 Fig 7 4 Press the START button 5 Fig 7 in models 80 250 or 8 Fig 7 in models 30 40 in order to start the operating cycle If the operator has selected the dough mixing time settings in timer 1 Fig 7 and timer 3 Fig 7 the machine will terminate the work cycle during which it will automatically switch from the first to the second speed After the automatic stop the mains voltage is not ...

Page 16: ... means of the main switch on the electricity main prior to the machine itself 4 3 EMERGENCY STOP Whenever the operator decides that the machine must be blocked and prevented from operating he can raise the protective grille or press the EMERGENCY button red on the control panel This latter action deactivates the electric power supply 4 4 CLEANING AFTER USE WARNING Disconnect the machine from the e...

Page 17: ... machine must be inspected and the machine itself cleaned daily or as frequently as possible Excessively worn or broken parts must be replaced immediately The wiring diagram which is supplied together with the machine must be kept with care and consulted whenever necessary As soon as the machine is received it is advisable to make a copy of the diagram and keep it with the other documents 5 2 BELT...

Page 18: ...ay reset button 2 Magnetothermic switches and fuses 3 Retighten the four screws 1 Fig 9 4 Loosen the four screws 3 Fig 9 on the motor bearing plate Use the screw of the belt stretcher 4 Fig 9 to adjust the tension of the motor pulley transmission belts 5 Retighten the four screws 3 Fig 9 6 Fit the upper cover back in place and fix it with the relative nut 2 Fig 1 To replace any broken belts remove...

Page 19: ... four screws 5 3 STORAGE If the machine is to remain idle for a long period of time it must first be thoroughly cleaned the parts liable to wear must be lubricated and the entire machine covered with a plastic cloth If these operations are carried out with care it will be all to the advantage of the user who will find the machine in an excellent condition when it is required for use once more Comp...

Page 20: ...en or replace the belts as described in paragraph 5 1 1 Transmission belts The bowl slows down while the dough is being mixed The bowl s transmission belts have slackened or are broken Tighten or replace the belts as described in paragraph 5 1 1 Transmission belts When the START button is pressed 5 Fig 7 the machine starts operating but stops as soon as the button is released The timer 1 Fig 7 or ...

Page 21: ...s to come on and the machine is not powered The wires in the mains plug have detached The mains circuit breaker is broken Check the mains connections Replace the main circuit breaker The machine fails to operate when the START button is pressed The button is broken The timers 1 and 3 Fig 7 are in the zero position The protective grille 4 Fig 1 is open The protective grille limit switch is not posi...

Page 22: ... care is taken with this service the Manufacturer shall not be liable for any delays in shipment due to unforeseen circumstances The shipment expenses are always at the consignee s charge The goods travel at the principal s risk and peril even if sold ex destination Lastly remember that the Manufacturer is always at your disposal for any assistance and or spare parts required 6 2 SPARE PARTS TABLE...

Page 23: ..._______________________________ DOUGH MIXER IRIS _______________________________ 22 TAV 01 Dough mixer IRIS 30 40 rev 00 ...

Page 24: ...CUP 17 315000290 315000290 SPIRAL MIXER TRANSMISSION SHAFT 18 429202207 429202207 MOBILE FLANGE SUPPORT d 35 19 308600290 308600290 BACK AIRING PANEL 20 490202015 490202015 DRAWN ROD D 15 21 301100260 301100260 MIXER BODY IRIS 30 40 22 352600030 352600030 MIXTURE BLOCK FIXING BRACKET 23 356000180 356000180 WHITE PROFILE IN Pe500 DESIGNED FOR PA 24 362400516 362400515 MIXTURE BLOCK PROTECTION 25 31...

Page 25: ... PULLEY 52 467341200 467341200 MOTOR 2 V IRIS 30 40 IN 220 50 52 467341400 467341400 MOTOR 2 V IRIS 30 40 IN 400 50 52 467341300 467341300 MOTOR 2 V IRIS 30 40 IN 220 60 52 467341500 467341500 MOTOR 2 V IRIS 30 40 IN 400 60 53 321400500 321400500 BOWL TRANSMISSION MOTIVE PULLEY 54 315400070 315400070 PIN MOTOR SUPPORT CLUTCH 55 303900071 303900071 BOWL MOTOR MOBILE SUPPORT 56 410192010 410192010 T...

Page 26: ..._______________________________ DOUGH MIXER IRIS _______________________________ 25 ...

Page 27: ..._______________________________ DOUGH MIXER IRIS _______________________________ 26 TAV 02 Dough mixer IRIS 60 300 Structure and panels Rev 001 01 06 2012 ...

Page 28: ... 463402005 COMPLETE RED BUTTON SIEMENS EMERG IRIS 13 553120020 553120020 553120020 553120020 553120020 553120020 553120020 553120020 CONTROL PANEL MIXER 60 300 IRIS DIGITAL ELETTROMEC SIEMENS 13 553120010 553120010 553120010 553120010 553120010 553120010 553120010 553120010 CONTROL PANEL MIXER 60 300 IRIS ELETTROMEC TELEMECANIQUE 14 356300040 356300040 356300040 356300040 356300040 356300040 35630...

Page 29: ..._______________________________ DOUGH MIXER IRIS _______________________________ 28 TAV 03 Dough mixer IRIS 60 300 Upper drive unit Rev 001 01 06 2012 ...

Page 30: ...72700020 372700030 372700090 MIXER SPIRAL IRIS 11 467253400 467263401 467263400 467263402 467273400 467273400 467273401 467273402 SPIRAL MOTOR 12 317500050 53 317500010 53 317500010 53 317500010 53 317500020 53 317500020 53 317500020 53 317500020 53 SPIRAL MOTOR SLIDE 13 321400261 321400260 321400260 321400171 321400170 321400170 321400170 321400170 SPIRAL MOTIVE PULLEY 14 346600020 346600020 3466...

Page 31: ..._______________________________ DOUGH MIXER IRIS _______________________________ 30 TAV 04 Dough mixer IRIS 60 300 Bowl and protections Rev 001 01 06 2012 ...

Page 32: ...4000050 GRID STOP IRIS L 70 7 511600040 511600040 511600040 511600040 511600041 511600041 511600041 511600041 ROLLER GROUP WULKOLAN WITH BEARINGS 8 315400090 315400090 315400090 315400090 315400100 315400100 315400100 315400100 THREAD PINS FOR THRUST BEARING ROLLER 9 303800400_50 303800260_50 303800260_50 303800260_50 303800360_50 303800360_50 303800360_50 303800360_50 THRUST BEARING ROLLER SUPPOR...

Page 33: ..._______________________________ DOUGH MIXER IRIS _______________________________ 32 TAV 05 Dough mixer IRIS 60 300 Lower drive unit Rev 001 01 06 2012 ...

Page 34: ... 22 o POS 27 POS 22 o POS 27 POS 22 o POS 27 POS 22 o POS 27 POS 22 o POS 27 15 415010142 415010142 415010142 415010142 415010142 415010142 415010142 415010142 TONGUE 16 423240085 423240088 423240088 423240091 423240091 423240091 423240091 423240091 TRAPEZOIDAL BELT 17 415010175 415010175 415010175 415010175 415010175 415010175 415010175 415010175 TONGUE 18 410112132 410123048 411061006 346600020 ...

Page 35: ..._______________________________ DOUGH MIXER IRIS _______________________________ 34 ...

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