DA435HA: 99901219:
iv
TABLE OF CONTENTS
PARA
TITLE
PAGE
SECTION 1. INTRODUCTION AND SPECIFICATIONS
1-1.
INTRODUCTION ................................................................................................................ 1-1
1-2
ORDERING REPAIR PARTS ............................................................................................. 1-1
1-3.
GENERAL INFORMATION ................................................................................................. 1-1
1-4.
SPECIFICATIONS .............................................................................................................. 1-1
SECTION 2. INSTALLATION
2-1.
GENERAL .......................................................................................................................... 2-1
2-2.
PTO AND PUMP INSTALLATION ....................................................................................... 2-1
2-2-1.
PTO INSTALLATION .......................................................................................................... 2-1
2-2-2.
DRIVELINE AND PUMP INSTALLATION ........................................................................... 2-2
2-3.
COMPRESSOR INSTALLATION ........................................................................................ 2-2
2-4.
DRIVELINE INSTALLATION TECHNIQUES ...................................................................... 2-3
2-4-1.
U-JOINT OPERATING ANGLES ........................................................................................ 2-3
2-4-2.
SINGLE PLANE AND COMPOUND U-JOINT OPERATING ANGLES ............................... 2-3
2-4-3.
ELIMINATING COMPOUND ANGLE INDUCED VIBRATION ............................................. 2-4
2-4-4.
ANGLE SIZE ...................................................................................................................... 2-5
SECTION 3. OPERATION
3-1.
GENERAL .......................................................................................................................... 3-1
3-2.
OPERATION ...................................................................................................................... 3-1
SECTION 4. MAINTENANCE & PARTS
4-1.
GENERAL .......................................................................................................................... 4-1
ROUTINE MAINTENANCE CHECKLIST ........................................................................... 4-1
OIL COOLING SYSTEM ............................................................... 200057 ......................... 4-2
COMPRESSOR MOUNTING SYSTEM ....................................... 200056-1 ..................... 4-3
COMPRESSOR ASSEMBLY ........................................................ 200056-2 ..................... 4-4
COMPRESSOR ASSEMBLY ........................................................ 200056-3 ..................... 4-5
COMPRESSOR ASSEMBLY ........................................................ 200056-4 ..................... 4-6
CANOPY SYSTEM ............................................................................................................. 4-7
COMPRESSOR WIRING DIAGRAM .................................................................................. 4-8
INSTALLATION KIT ...................................................................... 51712642 ..................... 4-9
DECAL PLACEMENT ......................................................................................................... 4-10
HYDRAULIC INSTALLATION KIT ................................................ 91707052 ..................... 4-11
DRIVELINE MOUNTING OPTION ............................................... 31701761 ..................... 4-12
REPAIR KITS ..................................................................................................................... 4-12
SECTION 5. REPAIR
5-1.
GENERAL .......................................................................................................................... 5-1
5-2.
PISTON RING REPLACEMENT ........................................................................................ 5-1
5-3.
OIL PUMP REPLACEMENT ............................................................................................... 5-2
5-4.
CRANKSHAFT AND BEARING REPLACEMENT .............................................................. 5-2
5-5.
TROUBLESHOOTING ....................................................................................................... 5-4
SECTION 6. RELAY BOARD OPERATION
6-1.
INTRODUCTION ................................................................................................................ 6-1
6-2.
OPERATION ...................................................................................................................... 6-1
6-2-1.
IGNITION “ON” ................................................................................................................... 6-1
6-2-2.
REMOTE STARTING THE VEHICLE ................................................................................. 6-1
6-2-3.
REMOTE ENGINE STOP ................................................................................................... 6-1
6-2-4.
REMOTE ENGINE SPEED (FROM CRANE) ..................................................................... 6-3
6-2-5.
COMPRESSOR ENGINE SPEED CONTROL (COMPRESSOR ONLY) ........................... 6-3
6-2-6.
ENGINE SPEED CONTROL (CRANE&COMPRESSOR USED SIMULTANEOUSLY) ...... 6-3
6-3.
INSTALLATION .................................................................................................................. 6-7
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