Diamond Power Products CC7074 Operator'S Manual Download Page 1

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DIAMOND

P R O D U C T S

OPERATOR’S MANUAL

CONCRETE SAW

MODEL:

CC7074

Manual # 1801371

Summary of Contents for CC7074

Page 1: ...Page 1 DIAMOND P R O D U C T S OPERATOR S MANUAL CONCRETE SAW MODEL CC7074 Manual 1801371...

Page 2: ...18 Making a Cut Using the Blade Depth Stop 19 Continuing a Partial Cut 19 Finishing a Cut 19 Maintaining the CC7074 21 Maintenance Overview 21 Daily 21 Every 100 Hours 21 Every 250 Hours 21 Every 500...

Page 3: ...er Primary Filter 31 Replacing the Inner Safety Filter 32 Storing 33 Disposal 33 References 35 Appendix A 35 Serial Tags 35 Appendix B 36 Daily Maintenance Task Chart 36 Appendix C 37 Belt Tension Set...

Page 4: ...structions are not followed WARNING Serious injuries and or death could occur if these instructions are not followed CAUTION Mild and or moderate injuries could occur if these instructions are not fol...

Page 5: ...supplies tools etc when handling to help prevent injuries Lift and carry equipment supplies tools etc that are too heavy and or cannot be lifted easily DO NOT cont Operate the saw without using the ap...

Page 6: ...ed to properly secure the outer flange and blade Failure to properly secure the outer flange and blade may cause parts to loosen or fall off the saw resulting in serious injuries or death Let the blad...

Page 7: ...line of the blade when operating the saw DO NOT allow any person animal and or objects in and around the work area while cutting Hydraulic Safety Turn off the engine prior to servicing hydraulic comp...

Page 8: ...ler Chock the wheels and secure the saw in the truck trailer prior to transporting Refer to the Department of Transportation DOT for additional transportation recommendations Lifting Safety Move yours...

Page 9: ......

Page 10: ...Lock Knob Locks spotlight bar in position 5 Blade Gearbox Temperature Light Indicates high oil temperature in blade gearbox 6 Radiator Cap Fill port when adding or changing radiator fluid 7 Cable Clea...

Page 11: ...and an energized glow plug 19 Blade Tachometer Hour Meter Indicates blade speed and total number of saw hours operated 20 Auto Water Switch Activates automatic water system Water turns on off when de...

Page 12: ...Frame Length 53 3 4 1365 mm F Wheel Base Length 24 1 4 616 mm G Saw Width 36 1 2 927 mm H Frame Width 29 737 mm I Front wheels Inside Width 20 1 2 520 mm J Rear wheels Outside Width 27 3 4 705 mm K In...

Page 13: ...Handlebars Length and tilt adjustable Drive Speed 0 250 ft min Front Wheels 8 x 3 Rear Wheels 10 x 3 Transmission Hydro pump powering dual wheel motors Uncrated Weight add 125 lb for crated weight 2...

Page 14: ...top of the weight bar and through the slot on both footrests 4 Place a fender washer onto each screw underneath the footrest and secure with a lock nut 5 Remove the weight bar as necessary Spotlight 1...

Page 15: ...to the engine manual for information on appropriate diesel fuels in normal and cold weather temperatures 5 Replace the fuel tank cap and secure Blade Guard WARNING DO NOT operate the saw with the bla...

Page 16: ...the tapered mount on the back of the flange guard onto the tapered mount on the frame 2 Insert the lock pin through the hole on the tapered frame mount to secure the guard Figure 7 Flange Guard Instal...

Page 17: ...he blade for damages and discard as necessary Note If changing the blade size adjust and or change all necessary saw components according to the information in the CC7074 Parts List 2 Remove the deten...

Page 18: ...operator hold the guard in place while removing the hinge screw and nut 2 On the pivoted guards insert the detent pin through the interlocking barrels on the top of the guard to secure the front of th...

Page 19: ...when using the glow plug in temperatures below 23 F 5 C Note If the engine does not start within 10 seconds turn off the key and try again approximately 30 seconds later Refer to Appendix D or the eng...

Page 20: ...ase or decrease water flow by moving the valve lever on the left side of the saw connected to the source hose Note water on off operation and flow adjustment can be made from either side of saw if des...

Page 21: ...or additional cutting tips and information Tasks Prior to Cutting Complete the following tasks prior to cutting Align the cutting guide s with the blade Clearly mark the cutting line Turn off all elec...

Page 22: ...at the start of the cut DO NOT move backwards with the blade in a previous cut 9 Push the Blade Depth Stop button to the Override Blade Depth position and hold it down for approximately three seconds...

Page 23: ......

Page 24: ...air cleaner see engine manual Check and clean the water filter strainer at water valve fitting Clean the radiator and wipe down the cooling fan Drain the upper gearbox heat sink Look for fluid leaks...

Page 25: ...to let the speed control lever move forward and backward firmly in the forward reverse slot 3 Retighten both hex nuts to secure Inner Blade Flange Figure 16 Inner Flange Installing the Inner Blade Fl...

Page 26: ...e ground 2 Pry the hubcap off the wheel using a screwdriver or pry bar 3 Remove all four lug nuts from the wheel 4 Remove the wheel and place a new wheel onto the wheel hub 5 Replace the lug nuts and...

Page 27: ...e cylinder rod end mount and isolator mount tube 2 Fit the clevis pin through the cylinder rod end mount and cylinder rod end Secure in place with the hairpin cotter 3 Fit the second clevis pin throug...

Page 28: ...battery box Fit the battery hold down bracket through the j bolts and rest the bracket on the battery 11 Fit a fender washer and then a lock washer onto both j bolts and retighten the wing nuts to the...

Page 29: ...retighten to secure Hydraulic System WARNING Always place a piece of cardboard or paper up against hydraulic components or use a leak detection fluid to check for hydraulic fluid leaks Keep all body...

Page 30: ...ter head following the directions on the filter 7 Inspect the seal for leaks and recheck the oil level in the reservoir Upper Gearbox Clean the upper gearbox breather vent inside breather cap using co...

Page 31: ...not be properly cleaned or is damaged 1 Lower the saw completely 2 Place a drain pan underneath the filter 3 Use a wrench to hold the hex filter cap in position Use another wrench on the barrel flats...

Page 32: ...y to tighten the belts Test the belt tension and readjust the bolts as necessary Refer to Appendix C for additional information on belt tension settings DO NOT exceed the manufacturer s tension settin...

Page 33: ...ve the hose clamp from both sides of the filter 5 Remove the filter from the hoses Drain any escaping fuel and dispose of the used fuel and filter according to city state and federal regulations 6 Pla...

Page 34: ...Figure 40 Restriction Indicator Service the air filters when the restriction indicator turns red Press the restriction indicator reset button on the top of the indicator to reset the unit after the ai...

Page 35: ...er housing end cover to secure Replacing the Inner Safety Filter DO NOT clean the inner safety filter Replace it after approximately one year or if there are damages DO NOT operate the saw without the...

Page 36: ...efer to the engine manual for all engine and fuel recommendations prior to storing Store the saw in a dry area protected from outdoor elements and out of reach from children Disposal Dispose of the sa...

Page 37: ......

Page 38: ...gs Record the saw s serial number below for future reference and customer service purposes Serial Number Record the engine s model and serial numbers below for future reference and customer service pu...

Page 39: ...down and clean all saw components to remove dust debris and slurry especially from fans 5 Inspect all belts for tension and wear Replace or tension as necessary 6 Clean the air cleaner see engine manu...

Page 40: ...Belt Belt No Deflection Force Deflection CC7074 Kubota V3307 DI T E3 B Blade Drive Belts 5 3VX375 30 lb 17 5 3VX355 Deflection in should be equal to number of inches listed in chart above when deflect...

Page 41: ...coil Check for magnetism of valve stem when activated Defective lowering button Replace lowering button 29 Saw will not completely lower Depth stop set Reset depth stop Skid plates in wrong set of hol...

Page 42: ...ling Association www csda org The CSDA has many helpful concrete cutting publications available to members and non members 35 Association of Equipment Manufacturers www aem org The AEM has a variety o...

Page 43: ...40 Notes...

Page 44: ...Issued 6 June 2011 Diamond Products Limited 2011...

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