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DGBOX               

rev. 1602

 

Inverter electronic control panels 

for single pumps or pumping units

 

OPERATOR’S AND MAINTENANCE MANUAL   

 

Model 

V in 

V out 

P (kW) 

P (HP) 

DGB MV 30 

3 ~   400V 

3 ~   400V

 

DGB MV 55

 

3 ~   400V

 

3 ~   400V

 

14 

5,5 

7,5 

DGB MV 75

 

3 ~   400V

 

3 ~   400V

 

18 

7,5 

10 

 

DGB MVF 30 

3 ~   400V

 

3 ~   400V

 

8 + 8 

3 + 3 

4 + 4 

DGB MVF 55

 

3 ~   400V

 

3 ~   400V

 

14 + 14 

5,5 + 5,5 

7,5 + 7,5 

DGB MVF 75

 

3 ~   400V

 

3 ~   400V

 

18 + 18 

7,5 + 7,5 

10 + 10 

 

DGB MW 30 

3 ~   400V

 

3 ~   400V

 

8 + 8 

3 + 3 

4 + 4 

 

DGB SV 30 

3 ~   400V

 

3 ~   400V

 

DGB SV 55 

3 ~   400V

 

3 ~   400V

 

14 

5,5 

7,5 

DGB SV 75 

3 ~   400V

 

3 ~   400V

 

18 

7,5 

10 

10154507A .03 - 170530 

EN 

Summary of Contents for DGB MV 30

Page 1: ...400V 8 3 4 DGB MV 55 3 400V 3 400V 14 5 5 7 5 DGB MV 75 3 400V 3 400V 18 7 5 10 DGB MVF 30 3 400V 3 400V 8 8 3 3 4 4 DGB MVF 55 3 400V 3 400V 14 14 5 5 5 5 7 5 7 5 DGB MVF 75 3 400V 3 400V 18 18 7 5...

Page 2: ...default 50 Hz 11 Determination of the shutdown frequency 11 setting the full scale of the pressure sensor 11 Configuration of the flow sensor 11 CONTROL OF DRY RUNNING IN APPLICATIONS WITHOUT FLOW SE...

Page 3: ...pumps if DGBOX is in operation before you disconnect the pumps stop the control and disconnect the power supply Emergency stop An emergency stop can be performed while the inverter is running by pres...

Page 4: ...fuse carrier module 3 Inverter 1 output terminal board 4 contactor with thermal motor protection fixed speed pump ATTENTION set the protection of the thermal relay to the rated current of the pump 2 f...

Page 5: ...CONFIG The max load which can be connected is 2 A at 250 Vac the cable must have 2 leads and a minimum cross section of 0 5 square mm MASTER SLAVE CONNECTIONS permits connection and communication wit...

Page 6: ...e 5 sec waiting WORK mode if DGBOX was in ON condition at last switch off OUT OF SERVICE mode if DGBOX was in OFF condition at last switch off pressing START STOP OUT OF SERVICE mode suitable for manu...

Page 7: ...rning 1 0 s OFF Freq 3 0 0 4 0 0 Hz OFF Frequency Bar 6 8 W IZA RD P 3 0 ENTER OFF Frequency 3 0 0 Hz COM PLETED 7 8 W IZA RD ENTER Push TEST f or start Self Learning M in P Fact or Learning 1 0 s ENT...

Page 8: ...1 minimum cosphi 0 10 0 1 00 0 01 2 8 MIN POWERF2 x Pump 2 minimum cosphi 0 10 0 1 00 0 01 2 9 MIN POWERF3 x Pump 3 minimum cosphi 0 10 0 1 00 0 01 2 10 MIN POWERF4 x Pump 4 minimum cosphi 0 10 0 1 00...

Page 9: ...SET 1 AND THE RATED CURRENT PUMP 1 CURRENT PRESSURE SET 2 PUMP 1 CURRENT PUMP 1 ROTATION BASE SETUP BASE SETUP PUMP 1 ROTATION PUMP 1 CURRENT PRESSURE SET 2 PRESSURE SET 1 1 1 4 0 Bar 1 0 9 0 SERIAL F...

Page 10: ...SET 1 PRESSURE SET 2 PUMP 1 CURRENT PUMP 1 ROTATION BASE SETUP BASE SETUP PUMP 1 ROTATION PUMP 1 CURRENT PRESSURE SET 2 PRESSURE SET 1 1 4 SERIAL FIIRMW DIRECT 1 MAINTENANCE HARDWARE SETUP ADV SETUP...

Page 11: ...frequency of minimum flow flow off IMPORTANT If the OFF FREQUENCY setting is too high this will cause the pump to stop while the request is still active and involve frequent restarts if the setting is...

Page 12: ...ad geodetic Hg is the hydrostatic pressure resulting from the maximum water level in the system The parameter PD of the set pressure should NEVER be less than the positive delivery head otherwise the...

Page 13: ...4 0 04 11 2011 15 02 410 V 2 7 A 30 0 HZ STOP START 31 0 HZ 2 8 A 410 V 15 02 04 11 2011 P 4 1 TEST 1 STOP 1 TEST P 4 1 04 11 2011 15 02 START STOP 15 02 04 11 2011 set 4 0 Bar P 4 1 1 2 OFF SYSTEM E...

Page 14: ...SC ERROR P SENSE P SENSE ERROR there is no pressure sensor signal or this is outside the sensor range and therefore wrong DGBOX stops the system and indicates the P SENSE ERROR message PHASE ERROR INP...

Page 15: ...all common failures over currents dry running etc It works in stand alone configuration or in parallel with other units through serial connection in parallel configuration with other units DGBOX make...

Page 16: ...f DGBOX and work with only the second pump controlled by means of a mechanical pressure switch connected on the delivery pipe The EMERGENCY BOARD is activated by pushing the switch shown in Fig 2 3 be...

Page 17: ...54 Working position vertical Fire explosion hazard DGBOX units are not suitable for use in environments with risk of explosion Environment temp max min 45 C 10 C Storage temp max min 50 C 10 C Voltage...

Page 18: ...LE speed pump 1 FIXED speed pump MVF 30 MVF 55 MVF 75 2 VARIABLE speed pumps MW 30 2 VARIABLE speed pumps MV 55 SV 55 MV 75 SV 75 3 VARIABLE speed pumps MW 30 SV 30 3 VARIABLE speed pumps MV 55 2x SV...

Page 19: ...rated power single pump 400 Va c kW 3 0 5 5 7 5 Maximum motor rated power single pump 230 V a c kW 1 7 3 0 4 0 Maximum current single pump A 8 0 14 0 18 0 input Three phase voltage V 400 10 230 10 fr...

Page 20: ...e single pump flow rate expressed in litres min is quite adequate For example a unit equipped with pumps with a maximum flow rate of 200 l min single pump and standard application requires a tank with...

Page 21: ...ters are returned to their normal values 4 OUT OF SERVICE to stop the system manually press the START STOP to manually disable the single pump select it and choose the option STOP 5 UPDATE By means of...

Page 22: ...nsor see parameter 3 13 FLOW SENSOR together with the second work pressure P2 the parameter OFF FREQ SP2 must also be set This sets the stop frequency see parameter 2 19 OFF FREQ SP2 PARAMETER SYMBOL...

Page 23: ...DESCRIPTION UNIT default min max step 2 1 RESTART DIFF DPr Restarting differential pressure bar 0 4 0 1 1 0 0 1 The DPr value determines the pump restart pressure given a certain set pressure P1 exam...

Page 24: ...POWERF3 x Pump 3 minimum cosphi 0 1 0 1 0 0 01 2 10 MIN POWERF4 x Pump 4 minimum cosphi 0 1 0 1 0 0 01 The parameter configures the value of the electrical parameter COSPHI power factor corresponding...

Page 25: ...7 ACCELERATION ACC Speed of variation of frequency Hz s 20 10 40 1 The parameter regulates the speed of variation of the inverter frequency and consequently the speed at which the pump switches to the...

Page 26: ...FF FREQUENCY setting is too high this will cause the pump to stop while the request is still active and involve frequent restarts if the setting is too low this could cause the continuous operation of...

Page 27: ...the HARDWARE SETUP parameters the function in the EXTENDED MENU must be used use of the menu protected by password is restricted to after sales centres or the factory 1 2 HARDWARE CONFIGURATION HARDWA...

Page 28: ...he second operating pressure set in the PRESSURE SET 2 parameter the inactive signal switches back to the main PRESSURE SET 1 pressure 4 FLOW SIGN Auxiliary flow signal input this input configuration...

Page 29: ...2 No 2 pressure sensors connected to the analog inputs 1 and 2 the pressure value is the difference between the value of pressure sensor 1 and the sensor value 2 difference the operating logic become...

Page 30: ...IPTION UNIT default min max step 3 17 P SENS 1 CALIB x Calibration of pressure sensor 1 3 18 P SENS 2 CALIB x Calibration of pressure sensor 2 This parameters allow calibration or recalibration of the...

Page 31: ...xample of the analysis of the parameters during an alarm is shown below EXTENDED MENU 4 1 SERIAL NUMBER ALARM HISTORY WORKING TIME SET DATA TIME MAINTENANCE 410 V 2 8 A 35 2 HZ 1 1 P 3 0 set 3 5 Bar 0...

Page 32: ...FREQUENCY to which its performance will be consequently reduced The only operation which can be carried out is to manually INCREASE and subsequently DECREASE the work frequency see fig below to gradu...

Page 33: ...ption for returning it to WORK mode 410 V 5 5 A 36 8 HZ 15 02 04 11 2011 set 4 0 Bar P 4 0 1 2 1 2 2 1 2 1 P 4 0 set 4 0 Bar 04 11 2011 15 02 00 0 HZ 0 0 A 410 V 2 1 584 Vb 0 05 37 49 C 1 2 STOP ENTER...

Page 34: ...em off and back on The OUT OF SERVICE mode is that suggested to access the CONFIGURATION mode and is necessary to access the TEST mode Placing the single pump out of service this can be done by select...

Page 35: ...ture below 3 close the front cover again and switch on DGBOX 4 after initialisation the BOOT LOADER display page appears see fig below HISTORY DOWNLOAD PARAMETER UP DOWN BOOT LOADER FIRMWARE UPDATE 5...

Page 36: ...ile Size 266110 Byte WRITE SELECTED FIRMWARE PFLMUL 1 S19 FIRMWARE UPDATE 1 1 HISTORY DOWNLOAD PARAMETER UP DOWN BOOT LOADER FIRMWARE UPDATE Example 2 download the error message record history onto th...

Page 37: ...TARTING phase the system switches to WORK mode and starts the pumps if a pressure is detected below that set see fig below FW 1 1 4 SN D B1 1 1 2 0 0 0 DGFLOW DGBOX DGFLOW DGBOX ST A RT IN G 5 5 sec 2...

Page 38: ...is not braked check the correct direction of rotation Re arm is only manual by pressing ESC CURRENT LIMIT excessive overcurrent absorption short circuit Make sure the motor pump is not blocked reduce...

Page 39: ...pump pressure is greater than the SET pressure Check that the pump is not worn or obstructed none The motor is faulty The motori s not connected Check the operation of the motor Check the Check for v...

Page 40: ...null and void DISPOSAL For the disposal of DGBOX components follow the Standards and Laws in force in the countries where the unit is used Do not disperse pollutant parts in the environment DECLARATIO...

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