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4

 q) 

Do not use Type 11 (flaring cup) wheels on this tool.

 Using inappropriate 

accessories can result in injury.

 r) 

Always use side handle. Tighten the handle securely.

 The side handle should 

always be used to maintain control of the tool at all times.

STANDARD WHEEL DIMENSIONS

Wheel Type

Wheel dimensions

(diameter × thickness × bore diameter)

mm

Type 27

115 × 6 × 22.3
125 × 6 × 22.3
180 × 6 × 22.3
230 × 6 × 22.3

Type 11

125 × 50 × 22.3
150 × 50 × 22.3

Type 1

125 × 25 × 26
155 × 25 × 16

Further Safety Instructions for All Operations

KICKBACK AND RELATED WARNINGS

Kickback is a sudden reaction to a pinched or snagged rotating wheel, backing pad, 

brush or any other accessory. Pinching or snagging causes rapid stalling of the 

rotating accessory which in turn causes the uncontrolled power tool to be forced in 

the direction opposite of the accessory’s rotation at the point of the binding. 
For example, if an abrasive wheel is snagged or pinched by the workpiece, the edge of 

the wheel that is entering into the pinch point can dig into the surface of the material 

causing the wheel to climb out or kick out. The wheel may either jump toward or 

away from the operator, depending on direction of the wheel’s movement at the point 

of pinching. Abrasive wheels may also break under these conditions.
Kickback is the result of tool misuse and/or incorrect operating procedures or 

conditions and can be avoided by taking proper precautions as given below:

from the plane of the rotating accessory and run the power tool at maximum 

no-load speed for one minute.

 Damaged accessories will normally break apart 

during this test time.

 h) 

Wear personal protective equipment. Depending on application, use face 

shield, safety goggles or safety glasses. As appropriate, wear dust mask, 

hearing protectors, gloves and workshop apron capable of stopping small 

abrasive or workpiece fragments. The eye protection must be capable of 

stopping flying debris generated by various operations.

 The dust mask or 

respirator must be capable of filtrating particles generated by your operation. 

Prolonged exposure to high intensity noise may cause hearing loss.

 i) 

Keep bystanders a safe distance away from work area. Anyone entering the 

work area must wear personal protective equipment.

 Fragments of workpiece 

or of a broken accessory may fly away and cause injury beyond immediate area 

of operation.

 j) 

Hold power tool by insulated gripping surfaces only, when performing an 

operation where the cutting accessory may contact hidden wiring or its own 

cord.

 Cutting accessory contacting a “live” wire may make exposed metal parts 

of the power tool “live” and shock the operator. 

 k) 

Position the cord clear of the spinning accessory.

 If you lose control, the cord 

may be cut or snagged and your hand or arm may be pulled into the spinning 

accessory.

 l) 

Never lay the power tool down until the accessory has come to a complete 

stop.

 The spinning accessory may grab the surface and pull the power tool out 

of your control.

 m) 

Do not run the power tool while carrying it at your side.

 Accidental contact with 

the spinning accessory could snag your clothing, pulling the accessory into your 

body.

 n) 

Regularly clean the power tool’s air vents.

 The motor’s fan will draw the dust 

inside the housing and excessive accumulation of powdered metal may cause 

electrical hazards.

 o) 

Do not operate the power tool near flammable materials. 

Sparks could ignite 

these materials.

 p) 

Do not use accessories that require liquid coolants.

 Using water or other liquid 

coolants may result in electrocution or shock.

Summary of Contents for DWE4000-XE

Page 1: ...DWE4000 XE DWE4001 XE HEAVY DUTY SMALL ANGLE GRINDER INSTRUCTION MANUAL ...

Page 2: ......

Page 3: ...bration emission value ah disc sanding ah DS m s 6 8 6 8 Uncertainty K m s 1 5 1 5 Vibration emission value ah wire brushing ah AG m s 9 9 9 9 Uncertainty K m s 1 5 1 5 The vibration emission level given in this information sheet has been measured in accordance with a standardised test given in EN 60745 and may be used to compare one tool with another It may be used for a preliminary assessment of...

Page 4: ...tool in a damp location is unavoidable use a residual current device RCD protected supply Use of an RCD reduces the risk of electric shock 3 PERSONAL SAFETY a Stay alert watch what you are doing and use common sense when operating a power tool Do not use a power tool while you are tired or under the influence of drugs alcohol or medication A moment of inattention while operating power tools may re...

Page 5: ...instruction concerning use of the appliance by a person responsible for their safety Children should be supervised to ensure that they do not play with the appliance Replacement of the supply cord If the supply cord or plug is damaged it must be replaced by the manufacturer or an authorised DEWALT Service Centre in order to avoid a hazard Extension Cords CAUTION Use only extension cords that are a...

Page 6: ...e face shield safety goggles or safety glasses As appropriate wear dust mask hearing protectors gloves and workshop apron capable of stopping small abrasive or workpiece fragments The eye protection must be capable of stopping flying debris generated by various operations The dust mask or respirator must be capable of filtrating particles generated by your operation Prolonged exposure to high inte...

Page 7: ...is not suitable for the higher speed of a smaller tool and may burst Additional Safety Warnings Specific for Abrasive Cutting Off Operations a Do not jam the cut off wheel or apply excessive pressure Do not attempt to make an excessive depth of cut Overstressing the wheel increases the loading and susceptibility to twisting or binding of the wheel in the cut and the possibility of kickback or whee...

Page 8: ...ith a residual current rating of 30mA or less WARNING ALWAYS wear approved protective safety equipment complying with the following standards Eye protection AS NZS1337 Eye Protectors for Industrial Applications Hearing protection AS NZS1270 Acoustics Hearing Protection Respiratory protection AS NZS1716 Respiratory Protective Devices WARNING Some dust created by power sanding sawing grinding drilli...

Page 9: ...ave been designed for professional grinding and cutting applications DO NOT use grinding wheels other than center depressed wheels and flap disk DO NOT use under wet conditions or in presence of flammable liquids or gases This small angle grinder is a professional power tool DO NOT let children come into contact with the tool Supervision is required when inexperienced operators use this tool ASSEM...

Page 10: ...may have been designed for a circular saw and should not be used Use only the accessories shown in chart on pages 8 and 9 Accessory ratings must be above listed minimum wheel speed as shown on tool nameplate Mounting Guards CAUTION Guards must be used with this grinder NOTE Please refer to the Grinding and Cutting Accessory Chart on pages 8 and 9 to see other accessories that can be used with thes...

Page 11: ...flange Threaded clamp nut Diamond cutting wheel Sanding Discs Wire Wheels Type 27 guard 76 2 mm 3 Wire cup brush Type 27 guard 101 6 mm 4 Wire wheel Rubber backing pad Sanding disc Threaded clamp nut 115 mm and 125 mm 4 1 2 and 5 Grinding Wheels Type 27 hubbed wheel Type 27 guard Type 27 guard Quick change backing flange Threaded clamp nut Type 27 depressed center wheel ...

Page 12: ...d or a two pin spanner 7 Release the spindle lock 8 To remove the disc loosen the threaded clamp nut E with the hex key provided or a two pin spanner NOTE Edge grinding can be performed with Type 27 wheels designed and specified for this purpose 6 mm thick wheels are designed for surface grinding while 3 mm wheels are designed for edge grinding Mounting Wire Brushes and Wire Wheels Wire cup brushe...

Page 13: ...A and rotate the spindle B until it locks in position 7 Tighten the threaded clamp nut E with the hex key provided or a two pin spanner 8 Release the spindle lock 9 To remove the rubber backing pad loosen the threaded clamp nut E with the hex key provided or a two pin spanner Fitting a Wire Cup Brush Screw the wire cup brush directly onto the spindle without the use of the spacer and threaded flan...

Page 14: ... To reduce this risk insert an RCD before use and clean the ventilation slots daily by blowing dry compressed air into the ventilation slots inaccordance with the below maintenance instructions MAINTENANCE WARNING To reduce the risk of serious personal injury turn off and unplug the tool before making any adjustments or removing or installing attachments or accessories Before reconnecting the tool...

Page 15: ...h your tool are available at extra cost from your local service center If you need any assistance in locating any accessory please contact Stanley Black Decker 82 Taryn Drive Epping VIC 3076 Australia or call 1800 338 002 or NZ 0800 339 258 ...

Page 16: ... nz JAN13 Part No N149184 DWE4000 XE DWE4001 XE Copyright 2012 2013 DEWALT The following are trademarks for one or more DEWALT power tools the yellow and black color scheme the D shaped air intake grill the array of pyramids on the handgrip the kit box configuration and the array of lozenge shaped humps on the surface of the tool ...

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