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3

c)  

Disconnect the plug from the power source and/or the battery pack from 

the power tool before making any adjustments, changing accessories, 

or storing power tools. 

Such preventive safety measures reduce the risk of 

starting the power tool accidentally.

d)  

Store idle power tools out of the reach of children and do not allow 

persons unfamiliar with the power tool or these instructions to operate the 

power tool. 

Power tools are dangerous in the hands of untrained users.

e) 

 Maintain power tools. Check for misalignment or binding of moving parts, 

breakage of parts and any other condition that may affect the power tool’s 

operation. If damaged, have the power tool repaired before use. 

Many 

accidents are caused by poorly maintained power tools.

f) 

 Keep cutting tools sharp and clean. 

Properly maintained cutting tools with 

sharp cutting edges are less likely to bind and are easier to control.

g) 

  Use the power tool, accessories and tool bits, etc. in accordance with 

these instructions, taking into account the working conditions and the work 

to be performed. 

Use of the power tool for operations different from those 

intended could result in a hazardous situation.

5) SERVICE

a)  

Have your power tool serviced by a qualified repair person using only 

identical replacement parts. 

This will ensure that the safety of the power tool 

is maintained.

Electrical Safety

The electric motor has been designed for one voltage range only. Always check that 

the power supply corresponds to the voltage on the rating plate. 220–240 V AC 

means your tool will operate on alternating current. Operation at a voltage outside this 

range can cause loss of power and can result in overheating. All D

E

WALT tools are 

factory tested; if this tool does not operate, check the power supply. Your D

E

WALT 

tool is double insulated, therefore no earth wire is required.
 • 

Young children and the infirm.

 This appliance is not intended for use by young 

children or infirm persons without supervision. 

    –  This appliance is not intended for use by persons (including children) with 

reduced physical, sensory or mental capabilities, or lack of experience and 

knowledge, unless they have been given supervision or instruction concerning 

use of the appliance by a person responsible for their safety.

    –  Children should be supervised to ensure that they do not play with the appliance.
  •

  Replacement of the supply cord. 

If the supply cord or plug is damaged, it must 

be replaced by the manufacturer or an authorised D

E

WALT Service Centre in 

order to avoid a hazard.

Extension Cords

CAUTION: 

Use only extension cords that are approved by the country’s Electrical 

Authority. Before using extension cords, inspect them for loose or exposed wires, 

damaged insulation and defective fittings. Replace the cord if necessary.

Safety Warnings Common for Grinding, Sanding, Wire Brushing, 

or Abrasive Cutting-Off Operations:

 a) 

This power tool is intended to function as a grinder, sander, wire brush, or cut-

off tool. Read all safety warnings, instructions, illustrations and specifications 

provided with this power tool.

 Failure to follow all instructions listed below may 

result in electric shock, fire and/or serious injury.

 b) 

This power tool is not recommended for polishing.

 Operations for which the 

power tool was not designed may create a hazard and cause personal injury.

 c) 

Do not use accessories which are not specifically designed and recommended 

by the tool manufacturer.

 Just because the accessory can be attached to your 

power tool, it does not assure safe operation.

 d) 

The rated speed of the accessory must be at least equal to the maximum 

speed marked on the power tool.

 Accessories running faster than their rated 

speed can break and fly apart.

 e) 

The outside diameter and the thickness of your accessory must be within 

the capacity rating of your power tool.

 Incorrectly sized accessories cannot be 

adequately guarded or controlled.

 f) 

The arbour size of wheels, flanges, backing pads or any other accessory must 

properly fit the spindle of the power tool.

 Accessories with arbour holes that 

do not match the mounting hardware of the power tool will run out of balance, 

vibrate excessively and may cause loss of control. 

 g) 

Do not use a damaged accessory. Before each use, inspect the accessory 

such as abrasive wheels for chips and cracks, backing pad for cracks, tear or 

excess wear, wire brush for loose or cracked wires. If power tool or accessory 

is dropped, inspect for damage or install an undamaged accessory. After 

inspecting and installing an accessory, position yourself and bystanders away 

Summary of Contents for DWE4000-XE

Page 1: ...DWE4000 XE DWE4001 XE HEAVY DUTY SMALL ANGLE GRINDER INSTRUCTION MANUAL ...

Page 2: ......

Page 3: ...bration emission value ah disc sanding ah DS m s 6 8 6 8 Uncertainty K m s 1 5 1 5 Vibration emission value ah wire brushing ah AG m s 9 9 9 9 Uncertainty K m s 1 5 1 5 The vibration emission level given in this information sheet has been measured in accordance with a standardised test given in EN 60745 and may be used to compare one tool with another It may be used for a preliminary assessment of...

Page 4: ...tool in a damp location is unavoidable use a residual current device RCD protected supply Use of an RCD reduces the risk of electric shock 3 PERSONAL SAFETY a Stay alert watch what you are doing and use common sense when operating a power tool Do not use a power tool while you are tired or under the influence of drugs alcohol or medication A moment of inattention while operating power tools may re...

Page 5: ...instruction concerning use of the appliance by a person responsible for their safety Children should be supervised to ensure that they do not play with the appliance Replacement of the supply cord If the supply cord or plug is damaged it must be replaced by the manufacturer or an authorised DEWALT Service Centre in order to avoid a hazard Extension Cords CAUTION Use only extension cords that are a...

Page 6: ...e face shield safety goggles or safety glasses As appropriate wear dust mask hearing protectors gloves and workshop apron capable of stopping small abrasive or workpiece fragments The eye protection must be capable of stopping flying debris generated by various operations The dust mask or respirator must be capable of filtrating particles generated by your operation Prolonged exposure to high inte...

Page 7: ...is not suitable for the higher speed of a smaller tool and may burst Additional Safety Warnings Specific for Abrasive Cutting Off Operations a Do not jam the cut off wheel or apply excessive pressure Do not attempt to make an excessive depth of cut Overstressing the wheel increases the loading and susceptibility to twisting or binding of the wheel in the cut and the possibility of kickback or whee...

Page 8: ...ith a residual current rating of 30mA or less WARNING ALWAYS wear approved protective safety equipment complying with the following standards Eye protection AS NZS1337 Eye Protectors for Industrial Applications Hearing protection AS NZS1270 Acoustics Hearing Protection Respiratory protection AS NZS1716 Respiratory Protective Devices WARNING Some dust created by power sanding sawing grinding drilli...

Page 9: ...ave been designed for professional grinding and cutting applications DO NOT use grinding wheels other than center depressed wheels and flap disk DO NOT use under wet conditions or in presence of flammable liquids or gases This small angle grinder is a professional power tool DO NOT let children come into contact with the tool Supervision is required when inexperienced operators use this tool ASSEM...

Page 10: ...may have been designed for a circular saw and should not be used Use only the accessories shown in chart on pages 8 and 9 Accessory ratings must be above listed minimum wheel speed as shown on tool nameplate Mounting Guards CAUTION Guards must be used with this grinder NOTE Please refer to the Grinding and Cutting Accessory Chart on pages 8 and 9 to see other accessories that can be used with thes...

Page 11: ...flange Threaded clamp nut Diamond cutting wheel Sanding Discs Wire Wheels Type 27 guard 76 2 mm 3 Wire cup brush Type 27 guard 101 6 mm 4 Wire wheel Rubber backing pad Sanding disc Threaded clamp nut 115 mm and 125 mm 4 1 2 and 5 Grinding Wheels Type 27 hubbed wheel Type 27 guard Type 27 guard Quick change backing flange Threaded clamp nut Type 27 depressed center wheel ...

Page 12: ...d or a two pin spanner 7 Release the spindle lock 8 To remove the disc loosen the threaded clamp nut E with the hex key provided or a two pin spanner NOTE Edge grinding can be performed with Type 27 wheels designed and specified for this purpose 6 mm thick wheels are designed for surface grinding while 3 mm wheels are designed for edge grinding Mounting Wire Brushes and Wire Wheels Wire cup brushe...

Page 13: ...A and rotate the spindle B until it locks in position 7 Tighten the threaded clamp nut E with the hex key provided or a two pin spanner 8 Release the spindle lock 9 To remove the rubber backing pad loosen the threaded clamp nut E with the hex key provided or a two pin spanner Fitting a Wire Cup Brush Screw the wire cup brush directly onto the spindle without the use of the spacer and threaded flan...

Page 14: ... To reduce this risk insert an RCD before use and clean the ventilation slots daily by blowing dry compressed air into the ventilation slots inaccordance with the below maintenance instructions MAINTENANCE WARNING To reduce the risk of serious personal injury turn off and unplug the tool before making any adjustments or removing or installing attachments or accessories Before reconnecting the tool...

Page 15: ...h your tool are available at extra cost from your local service center If you need any assistance in locating any accessory please contact Stanley Black Decker 82 Taryn Drive Epping VIC 3076 Australia or call 1800 338 002 or NZ 0800 339 258 ...

Page 16: ... nz JAN13 Part No N149184 DWE4000 XE DWE4001 XE Copyright 2012 2013 DEWALT The following are trademarks for one or more DEWALT power tools the yellow and black color scheme the D shaped air intake grill the array of pyramids on the handgrip the kit box configuration and the array of lozenge shaped humps on the surface of the tool ...

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