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8

Changing the Planer Knives (Fig. 14 – 19)

WARNING

:

 DISCONNECT THE PLANER FROM THE POWER SOURCE BEFORE 

ATTEMPTING TO CHANGE OR ACCESS THE KNIVES.

TO CHANGE PLANER KNIVES

  1.  Use the T-wrench to remove the four screws in the top of the planer.
  2.  Lift the top off (Fig. 14) and place it aside.
  3.  Remove the three wing nuts that seal the dust shroud over the cutter head.
  4.  Rotate the dust shroud up so the round connection that locks onto the fan 

housing is in the open position (Fig. 15).

  5.  Push the dust shroud to the left so it disengages from the fan housing.

FIG. 15

FIG. 14

  6.  Take the dust shroud out of the unit (Fig. 16) and set it aside.
  7.  The cutter head is now exposed.
    If the eight screws in the cutter head clamp are not visible, use a piece of scrap 

wood to carefully rotate the cutter head (Fig. 17) until the screws are accessible 

and the cutter head lock lever (R) engages. This will prevent further rotation of 

the cutter head as you change the knives.

WARNING: KEEP YOUR FINGERS AWAY FROM THE cutter head AT ALL TIMES. 

USE THE TOOL PROVIDED TO HANDLE THE KNIVES.

  8.  Use the T-wrench to remove the eight screws on the knife clamp and set them in 

the small screws bin (S) on the front panel of the planer (Fig. 18).

TO PLANE TWISTED WOOD (FIG. 11)

WARNING

: TWISTED WOOD MAY JAM YOUR       

FIG.11

THICKNESS PLANER. IF A JAM OCCURS, TURN THE 

POWER OFF, DISCONNECT THE POWER SUPPLY 

AND RAISE THE CARRIAGE TO RELEASE THE 

MATERIAL FROM THE cutter head.

If your material is only slightly twisted: 

Plane both sides alternating from one to the other until the desired thickness is 

reached. 

TO PLANE CUPPED WOOD (FIG. 12)
To obtain the best possible results with cupped wood:

Rip the material down the middle and plane it 

TOP FLAT

BOTTOM FLAT

FIG.12

 

as two separate pieces. 
Ripping the material reduces the severity of 

the cup and allows the machine to deliver 

better results. Understand that you will have 

to remove more material on cupped wood to 

achieve the desired thickness than you would on a normal board.

If ripping the material is not an option:

Plane one side of the material until flat, then plane the opposite side until it is also flat.

NOTE:

 Do not flip the board back and forth between each pass as recommended by 

the general planing directions.

TO PLANE BOWED WOOD (FIG. 13)

The feed rollers and cutter head in your planer will push the bow out of the material as 

it feeds. However, when the material exits the planer, the pressure of the rollers

and cutter head will release allowing the wood to spring back into a bowed formation. 

To properly remove the bow, use a jointer.

BOWED WOOD WILL BE

FLATTENED BY FEED ROLLERS AND CUTTER 

HEAD…

… BUT BOW WILL RETURN AFTER WOOD 

IS PLANED

FIG.13

Summary of Contents for DW735-XE

Page 1: ...DW735 XE 330 MM 13 HEAVY DUTY PORTABLE THICKNESS PLANER INSTRUCTION MANUAL ...

Page 2: ......

Page 3: ... and may be used to compare one tool with another It may be used for a preliminary assessment of exposure WARNING The declared vibration emission level represents the main applications of the tool However if the tool is used for different applications with different accessories or poorly maintained the vibration emission may differ This may significantly increase the exposure level over the total ...

Page 4: ...emove any adjusting key or wrench before turning the power tool on A wrench or a key left attached to a rotating part of the power tool may result in personal injury e Do not overreach Keep proper footing and balance at all times This enables better control of the power tool in unexpected situations f Dress properly Do not wear loose clothing or jewellery Keep your hair clothing and gloves away fr...

Page 5: ... of the cutter head carriage Never clear clogs make cutter knife replacement or any other repairs adjustments with unit plugged in Make certain that the switch is in the OFF position before connecting plug to a power source To prevent unexpected turn on of the tool after power is disrupted turn the switch OFF before restoring power Be sure that the cutter knives are mounted as described in the ins...

Page 6: ...and other construction activities contains chemicals known to cause cancer birth defects or other reproductive harm Some examples of these chemicals are lead from lead based paints crystalline silica from bricks and cement and other masonry products and arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To reduc...

Page 7: ...rt until the button engages the dust ejection chute and locks in place K H H C I FIG 4 WARNING DO NOT OPERATE YOUR PLANER WITHOUT THE DUST EJECTION PORT LOCKED INTO PLACE DO NOT INSERT ANYTHING INTO THE DUST EJECTION CHUTE UNLESS THE PLANER IS UNPLUGGED AND YOU ARE CLEARING A CLOG OR OBSTRUCTION IN THE UNIT DO NOT GET YOUR FACE OR EYES NEAR THE DUST EJECTION PORT WHEN THE PLANER IS IN OPERATION SE...

Page 8: ...erial recommended on the material removal gauge WARNING DO NOT SWITCH THE UNIT ON WITH THE MATERIAL POSITIONED UNDER THE CARRIAGE SERIOUS INJURY COULD RESULT Speed Selection Fig 8 NOTE ONLY SWITCH SPEEDS WHEN THE PLANER FIG 8 P IS RUNNING Your planer has the ability to feed materialat two different speeds The two speed feature P was designed to improve efficiency when planing and to provide the be...

Page 9: ...few tight knots as possible Do not plane wood that is severely warped twisted knotted or bowed WARNING Do not place your body between the rear of the planer and a stationary object while material is feeding Serious injury could result MINIMUM MAXIMUM WIDTH HEIGHT DEPTH NOTE Always plane in the direction of the grain Support the workpiece adequately at all times Planing material less than 19 mm 3 4...

Page 10: ... 11 WARNING TWISTED WOOD MAY JAM YOUR FIG 11 THICKNESS PLANER IF A JAM OCCURS TURN THE POWER OFF DISCONNECT THE POWER SUPPLY AND RAISE THE CARRIAGE TO RELEASE THE MATERIAL FROM THE cutter head If your material is only slightly twisted Plane both sides alternating from one to the other until the desired thickness is reached TO PLANE CUPPED WOOD FIG 12 To obtain the best possible results with cupped...

Page 11: ...knife change procedure indicated above 4 Repeat the procedure for the last dull knife After installing new knives 1 Insert the round end of the dust shroud into the fan housing and rotate it down to lock it into place 2 Place the three wing nuts back into the shroud 3 Screw the top cover of the planer back onto the unit NOTE THE PLANER WILL NOT OPERATE IF THE TOP COVER IS NOT PLACED CORRECTLY FIG ...

Page 12: ...epth adjustment scale Measure the finished thickness of the workpiece If the thickness of the workpiece does not match the reading on the depth adjustment scale loosen the two screws W on the red indicator Adjust the pointer up or down until its reading matches the finished thickness of the workpiece Securely re tighten the screws Base Maintenance Keep the table clean and free from oil grease and ...

Page 13: ...safety read the tool instruction manual before attaching the tables Failure to heed these warnings may result in personal injury and serious damage to the planer and the accessory When servicing this tool use only identical replacement parts Have damaged cords replaced by an authorized service center Your DW7351 folding table box should FIG 25 include 2 folding tables 4 cap screws 4 springs 4 nuts...

Page 14: ...ical replacement parts TROUBLESHOOTING GUIDE IF THE UNIT DOES NOT RUN CHECK TO SEE if the unit is plugged in if the dust shroud is properly in place if the top cover is properly in place if the circuit breaker needs to be reset IF THE MATERIAL DOES NOT FEED PROPERLY CHECK FOR excess clogging in the dust shroud excess oil debris from feed rollers excessively twisted cupped or bowed material a broke...

Page 15: ......

Page 16: ...dewalt co nz JUN12 Part No N196494 DW735 XE Copyright 2012 DEWALT The following are trademarks for one or more DEWALT power tools the yellow and black color scheme the D shaped air intake grill the array of pyramids on the handgrip the kit box configuration and the array of lozenge shaped humps on the surface of the tool ...

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