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  1.  Allow the tool to reach full speed before touching the tool to the work surface.
  2.  Apply minimum pressure to the work surface, allowing the tool to operate at high 

speed. Grinding rate is greatest when the tool operates at high speed.

  3.  Position yourself so that the open-underside of the wheel is facing away from you. 
  4.  Once a cut is begun and a notch is established in the workpiece, do not change 

the angle of the cut. Changing the angle will cause the wheel to bend and may 

cause wheel breakage. Edge grinding wheels are not designed to withstand side 

pressures caused by bending.

  5.  Remove the tool from the work surface before turning the tool off. Allow the tool 

to stop rotating before laying it down.

WARNING:

 Do not use edge grinding/cutting wheels for surface grinding 

applications because these wheels are not designed for side pressures encountered 

with surface grinding. Wheel breakage and serious personal injury may result.

SURFACE FINISHING WITH SANDING FLAP DISCS

  1.  Allow the tool to reach full speed before touching the tool to the work surface.
  2.  Apply minimum pressure to work surface, allowing the tool to operate at high 

speed. Sanding rate is greatest when the tool operates at high speed.

  3.  Maintain a 5

˚

 to 10

˚

 angle between the tool and     

5

˚

-10

˚

 

work surface.

  4.  Continuously move the tool in a forward and 

back motion to avoid creating gouges in the work 

surface.

  5.  Remove the tool from work surface before turning tool off. Allow the tool to stop 

rotating before laying it down. 

MOUNTING SANDING BACKING PADS

WARNING:

 

To reduce the risk of serious personal injury, turn tool off and and remove 

battery pack before making any adjustments or removing/installing attachments or 

accessories.

NOTE:

 Guard may be removed when using sanding backing pads

CAUTION:

 

Proper guard must be reinstalled for grinding wheel, sanding flap disc, 

wire brush or wire wheel applications after sanding applications are complete.

 

  1.  Place or appropriately thread backing pad (Q) on the spindle.
  2.  Place the sanding disc (R) on the backing pad (Q).

  3.  While depressing spindle lock, thread clamp nut  

S

Q

R

(S) on spindle, piloting the raised hub on the 

clamp nut into the center of san ding disc and 

backing pad. 

  4.  Tighten the clamp nut by hand. Then depress 

the spindle lock button while turning the sanding 

disc until the sanding disc and clamp nut are 

snug. 

  5.  To remove the wheel, grasp and turn the backing 

pad and sanding pad while depressing the 

spindle lock button.

USING SANDING BACKING PADS

Choose the proper grit sanding discs for your application. Sanding discs are available in 

various grits. Coarse grits yield faster material removal rates and a rougher finish. Finer 

grits yield slower material removal and a smoother finish.
Begin with coarse grit discs for fast, rough material removal. Move to a medium grit 

paper and finish with a fine grit disc for optimal finish.

Coarse 

 

16 - 30 grit

Medium 

 

36 - 80 grit

Fine Finishing   

100 - 120 grit

Very Fine Finishing 

150 - 180 grit

  1.  Allow the tool to reach full speed before touching tool to the work surface. 
  2.  Apply minimum pressure to work surface, allowing the tool to operate at high 

speed. Sanding rate is greatest when the tool operates at high speed.

  3.  Maintain a 5

˚

 to 15

˚

 angle between the tool and     

5

˚

-15

˚

work surface. The san ding disc should contact 

approximately 25.4 mm (1") of work surface.

  4.  Move the tool constantly in a straight line to prevent 

burning and swirling of work surface. Allowing the 

tool to rest on the work surface without moving, or 

moving the tool in a circular motion causes burning and swirling marks on the 

work surface. 

  5.  Remove the tool from work surface before turning tool off. Allow the tool to stop 

rotating before laying it down. 

Summary of Contents for DC415-XE

Page 1: ...DC415 XE HEAVY DUTY 36V CORDLESS FINISHING GRINDER INSTRUCTION MANUAL ...

Page 2: ......

Page 3: ...ons Water entering a power tool will increase the risk of electric shock d Do not abuse the cord Never use the cord for carrying pulling or unplugging the power tool Keep cord away from heat oil sharp edges or moving parts Damaged or entangled cords increase the risk of electric shock e When operating a power tool outdoors use an extension cord suitable for outdoor use Use of a cord suitable for o...

Page 4: ...r tool taking into account the working conditions and the work to be performed Use of the power tool for operations different from those intended could result in a hazardous situation 5 BATTERY TOOL USE AND CARE a Ensure the switch is in the off position before inserting battery pack Inserting the battery pack into power tools that have the switch on invites accidents b Recharge only with the char...

Page 5: ...placed by the manufacturer or an authorised DEWALT Service Centre in order to avoid a hazard WARNING ALWAYS use safety glasses Everyday eyeglasses are NOT safety glasses Also use face or dust mask if cutting operation is dusty ALWAYS WEAR CERTIFIED SAFETY EQUIPMENT ANSI Z87 1 eye protection CAN CSA Z94 3 ANSI S12 6 S3 19 hearing protection NIOSH OSHA MSHA respiratory protection WARNING Some dust c...

Page 6: ...from short circuits So when transporting individual batteries make sure that the battery terminals are protected and well insulated from materials that could contact them and cause a short circuit The RBRC Seal TThe RBRC Rechargeable Battery Recycling Corporation Seal on the lithium ion battery or battery pack indicates that the costs to recycle the battery or battery pack at the end of its useful...

Page 7: ...ther These chargers are not intended for any uses other than charging DEWALT rechargeable batteries Any other uses may result in risk of fire electric shock or electrocution Do not expose charger to rain or snow Pull by plug rather than cord when disconnecting charger This will reduce risk of damage to electric plug and cord Make sure that cord is located so that it will not be stepped on tripped ...

Page 8: ...can detect a weak or damaged battery The three red lights will flash together with rapid blinking The battery will no longer charge and should be returned to a service center or a collection site for recycling BAD CHARGER The charger will detect if it is not functioning properly The three red lights will flash together with one fast blink followed by a long blink The charger will no longer work an...

Page 9: ...iquid to get inside charger CAUTION Never attempt to open the battery pack for any reason If the plastic housing of the battery pack breaks or cracks return to a service center for recycling INSTALLING AND REMOVING THE BATTERY PACK FIG 1 NOTE Make sure your battery pack is fully charged WARNING To reduce the risk of serious personal injury make certain the lock off button B as shown under Componen...

Page 10: ...sed with all grinding wheels cutting wheels sanding flap discs wire brushes and wire wheels The tool may be used without a guard only when sanding with conventional sanding discs DEWALT model DC415 is provided with a guard intended for use with depressed center wheels Type 27 and hubbed grinding wheels Type 27 The same guard is designed for use with sanding flap discs Type 27 and 29 and wire cup b...

Page 11: ...ard 115 mm 4 1 2 Grinding Wheels unthreaded backing flange threaded clamp nut Type 27 hubbed wheel Type 27 guard Type 27 depressed center wheel Wire Wheels 3 wire cup brush 4 wire wheel Type 27 guard Type 27 guard ...

Page 12: ...on hubbed sanding flap disc threaded clamp nut rubber backing pad sanding disc threaded clamp nut Sanding Discs 115 mm 4 1 2 Cutting Wheels Type 1 guard backing flange abrasive cutting wheel clamp nut Type 1 guard backing flange diamond cutting wheel clamp nut Type 27 guard Type 27 guard ...

Page 13: ...m 1 8 wheels are designed for edge grinding Cutting can also be performed by using a Type 1 wheel and a Type 1 guard OPERATION Switch LOCK OFF BUTTON AND TRIGGER SWITCH LOCKED UNLOCKED B A Your cut off tool is equipped with a lock off button B To lock the trigger switch press the lock off button as shown When the lock off button is depressed to the lock icon the unit is locked Always lock the trig...

Page 14: ...he raised section pilot fits into the center of the 6 35 mm 1 4 WHEELS BACKING FLANGE CLAMP NUT wheel If the wheel you are installing is 3 17 mm 1 8 thick or less place the threaded clamp nut on the spindle so that the raised section pilot is not against the wheel 4 While depressing the spindle lock button tighten the clamp nut with a wrench 5 To remove the wheel depress the spindle lock button an...

Page 15: ...g sanding backing pads CAUTION Proper guard must be reinstalled for grinding wheel sanding flap disc wire brush or wire wheel applications after sanding applications are complete 1 Place or appropriately thread backing pad Q on the spindle 2 Place the sanding disc R on the backing pad Q 3 While depressing spindle lock thread clamp nut S Q R S on spindle piloting the raised hub on the clamp nut int...

Page 16: ...moval debris They should be placed in sealed refuse receptacles and disposed of through regular trash pick up procedures During clean up children and pregnant women should be kept away from the immediate work area 3 All toys washable furniture and utensils used by children should be washed thoroughly before being used again MOUNTING AND USING WIRE BRUSHES AND WIRE WHEELS Wire cup brushes or wire w...

Page 17: ... positioned between the spindle and the operator to provide maximum operator protection 4 Close the guard latch to secure the on guard the H gear case cover You should be unable to rotate the guard by hand when the latch is in closed position Do not operate grinder with a loose guard or clamp lever in open position 5 To remove the guard open the guard latch rotate the guard so that the lugs and sl...

Page 18: ...e the cause of wheel binding When restarting a cut off tool in the workpiece check that the wheel is not engaged into the material If wheel is binding it may walk up or kickback from the workpiece as the tool is restarted Support large panels to minimize the risk of wheel pinching and kickback Large panels tend to sag under their own weight Support must be placed under the panel on both sides near...

Page 19: ...is warranty does not apply to Accessories Damage caused where repairs have been made or attempted by others Damage due to misuse neglect wear and tear alteration or modification This warranty gives you specific legal rights and you may have other rights under the provisions of the Consumer Guarantee Act 1993 New Zealand only Trade Practices Act 1974 and State Legislation Australia only In addition...

Page 20: ...E0240 XJ 24 2 0 X X X X X X X X X X X X X 60 60 X X DW0240 24 1 7 X X X X X X X X X X X X X 60 60 X X DW9096 18 2 4 X X X X 60 X 60 20 X 60 X 60 60 X X X 60 DE9095 XJ 18 2 0 X X X X 60 X 60 20 X 60 X 60 60 X X X 60 DE9091 XJ 14 4 2 0 45 45 45 45 45 15 45 15 90 45 90 45 45 X X X 45 DW9091 14 4 1 7 45 45 45 45 45 15 45 15 90 45 90 45 45 X X X 45 DC9071 12 2 4 60 60 60 60 60 15 60 15 60 60 60 60 60 X...

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