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IF YOU HAVE ANY QUESTIONS OR COMMENTS ABOUT THIS OR ANY D

E

WALT TOOL, 

CALL US AT: 

1800 654 155 

(Aust) or 

09 259 1111

 (NZ).

SAFETY INSTRUCTIONS FOR POWER TOOLS

When using power tools, always observe the safety regulations applicable in your 

country to reduce the risk of fire, electric shock and personal injury. Read the following 

safety instructions before attempting to operate this product. Keep these instructions in 

a safe place.

General Safety Rules

WARNING!  Read all instructions. 

Failure to follow all instructions listed below 

may result in electric shock, fire and/or serious injury. The term “power tool” in all 

of the warnings listed below refers to your mains operated (corded) power tool or 

battery operated (cordless) power tool.

SAVE THESE INSTRUCTIONS

 1. WORK AREA

a.  Keep work area clean and well lit. 

Cluttered and dark areas invite accidents.

b.   Do not operate power tools in explosive atmospheres, such as in the 

presence of flammable liquids, gases or dust. 

Power tools create sparks 

which may ignite the dust or fumes.

c.   Keep children and bystanders away while operating a power tool. 

Distractions can cause you to lose control.

 2. ELECTRICAL SAFETY

a.   Power tool plugs must match the outlet. Never modify the plug in any 

way. Do not use any adapter plugs with earthed (grounded) power tools. 

Unmodified plugs and matching outlets will reduce risk of electric shock.

b.   Avoid body contact with earthed or grounded surfaces such as pipes, 

radiators, ranges and refrigerators.

 There is an increased risk of electric 

shock if your body is earthed or grounded.

c.   Do not expose power tools to rain or wet conditions.

 Water entering a power 

tool will increase the risk of electric shock.

d.   Do not abuse the cord. Never use the cord for carrying, pulling or 

unplugging the power tool. Keep cord away from heat, oil, sharp edges 

or moving parts.

 Damaged or entangled cords increase the risk of electric 

shock.

e.   When operating a power tool outdoors, use an extension cord suitable 

for outdoor use.

 Use of a cord suitable for outdoor use reduces the risk of 

electric shock.

 3. PERSONAL SAFETY

a.   Stay alert, watch what you are doing and use common sense when 

operating a power tool. Do not use a power tool while you are tired or 

under the influence of drugs, alcohol or medication.

 A moment of inattention 

while operating power tools may result in serious personal injury.

b.   Use safety equipment. Always wear eye protection. 

Safety equipment such 

as dust mask, non-skid safety shoes, hard hat, or hearing protection used for 

appropriate conditions will reduce personal injuries.

c.   Avoid accidental starting. Ensure the switch is in the off position before 

plugging in. 

Carrying power tools with your finger on the switch or plugging 

in power tools that have the switch on invites accidents.

Definitions: Safety Guidelines 

The definitions below describe the level of severity for each 

signal word. Please read the manual and pay attention to 

these symbols.

DANGER:

 Indicates an imminently hazardous situation 

which, if not avoided, 

will

 result in 

death or serious injury

.

WARNING:

 Indicates a potentially hazardous situation 

which, if not avoided, 

could

 result in 

death or serious injury

.

CAUTION:

 Indicates a potentially hazardous situation 

which, if not avoided, 

may

 result in 

minor or moderate 

injury

.

CAUTION:

 Used without the safety alert symbol indicates a 

potentially hazardous situation which, if not avoided, 

may

 

result in 

property damage.

Summary of Contents for DC415-XE

Page 1: ...DC415 XE HEAVY DUTY 36V CORDLESS FINISHING GRINDER INSTRUCTION MANUAL ...

Page 2: ......

Page 3: ...ons Water entering a power tool will increase the risk of electric shock d Do not abuse the cord Never use the cord for carrying pulling or unplugging the power tool Keep cord away from heat oil sharp edges or moving parts Damaged or entangled cords increase the risk of electric shock e When operating a power tool outdoors use an extension cord suitable for outdoor use Use of a cord suitable for o...

Page 4: ...r tool taking into account the working conditions and the work to be performed Use of the power tool for operations different from those intended could result in a hazardous situation 5 BATTERY TOOL USE AND CARE a Ensure the switch is in the off position before inserting battery pack Inserting the battery pack into power tools that have the switch on invites accidents b Recharge only with the char...

Page 5: ...placed by the manufacturer or an authorised DEWALT Service Centre in order to avoid a hazard WARNING ALWAYS use safety glasses Everyday eyeglasses are NOT safety glasses Also use face or dust mask if cutting operation is dusty ALWAYS WEAR CERTIFIED SAFETY EQUIPMENT ANSI Z87 1 eye protection CAN CSA Z94 3 ANSI S12 6 S3 19 hearing protection NIOSH OSHA MSHA respiratory protection WARNING Some dust c...

Page 6: ...from short circuits So when transporting individual batteries make sure that the battery terminals are protected and well insulated from materials that could contact them and cause a short circuit The RBRC Seal TThe RBRC Rechargeable Battery Recycling Corporation Seal on the lithium ion battery or battery pack indicates that the costs to recycle the battery or battery pack at the end of its useful...

Page 7: ...ther These chargers are not intended for any uses other than charging DEWALT rechargeable batteries Any other uses may result in risk of fire electric shock or electrocution Do not expose charger to rain or snow Pull by plug rather than cord when disconnecting charger This will reduce risk of damage to electric plug and cord Make sure that cord is located so that it will not be stepped on tripped ...

Page 8: ...can detect a weak or damaged battery The three red lights will flash together with rapid blinking The battery will no longer charge and should be returned to a service center or a collection site for recycling BAD CHARGER The charger will detect if it is not functioning properly The three red lights will flash together with one fast blink followed by a long blink The charger will no longer work an...

Page 9: ...iquid to get inside charger CAUTION Never attempt to open the battery pack for any reason If the plastic housing of the battery pack breaks or cracks return to a service center for recycling INSTALLING AND REMOVING THE BATTERY PACK FIG 1 NOTE Make sure your battery pack is fully charged WARNING To reduce the risk of serious personal injury make certain the lock off button B as shown under Componen...

Page 10: ...sed with all grinding wheels cutting wheels sanding flap discs wire brushes and wire wheels The tool may be used without a guard only when sanding with conventional sanding discs DEWALT model DC415 is provided with a guard intended for use with depressed center wheels Type 27 and hubbed grinding wheels Type 27 The same guard is designed for use with sanding flap discs Type 27 and 29 and wire cup b...

Page 11: ...ard 115 mm 4 1 2 Grinding Wheels unthreaded backing flange threaded clamp nut Type 27 hubbed wheel Type 27 guard Type 27 depressed center wheel Wire Wheels 3 wire cup brush 4 wire wheel Type 27 guard Type 27 guard ...

Page 12: ...on hubbed sanding flap disc threaded clamp nut rubber backing pad sanding disc threaded clamp nut Sanding Discs 115 mm 4 1 2 Cutting Wheels Type 1 guard backing flange abrasive cutting wheel clamp nut Type 1 guard backing flange diamond cutting wheel clamp nut Type 27 guard Type 27 guard ...

Page 13: ...m 1 8 wheels are designed for edge grinding Cutting can also be performed by using a Type 1 wheel and a Type 1 guard OPERATION Switch LOCK OFF BUTTON AND TRIGGER SWITCH LOCKED UNLOCKED B A Your cut off tool is equipped with a lock off button B To lock the trigger switch press the lock off button as shown When the lock off button is depressed to the lock icon the unit is locked Always lock the trig...

Page 14: ...he raised section pilot fits into the center of the 6 35 mm 1 4 WHEELS BACKING FLANGE CLAMP NUT wheel If the wheel you are installing is 3 17 mm 1 8 thick or less place the threaded clamp nut on the spindle so that the raised section pilot is not against the wheel 4 While depressing the spindle lock button tighten the clamp nut with a wrench 5 To remove the wheel depress the spindle lock button an...

Page 15: ...g sanding backing pads CAUTION Proper guard must be reinstalled for grinding wheel sanding flap disc wire brush or wire wheel applications after sanding applications are complete 1 Place or appropriately thread backing pad Q on the spindle 2 Place the sanding disc R on the backing pad Q 3 While depressing spindle lock thread clamp nut S Q R S on spindle piloting the raised hub on the clamp nut int...

Page 16: ...moval debris They should be placed in sealed refuse receptacles and disposed of through regular trash pick up procedures During clean up children and pregnant women should be kept away from the immediate work area 3 All toys washable furniture and utensils used by children should be washed thoroughly before being used again MOUNTING AND USING WIRE BRUSHES AND WIRE WHEELS Wire cup brushes or wire w...

Page 17: ... positioned between the spindle and the operator to provide maximum operator protection 4 Close the guard latch to secure the on guard the H gear case cover You should be unable to rotate the guard by hand when the latch is in closed position Do not operate grinder with a loose guard or clamp lever in open position 5 To remove the guard open the guard latch rotate the guard so that the lugs and sl...

Page 18: ...e the cause of wheel binding When restarting a cut off tool in the workpiece check that the wheel is not engaged into the material If wheel is binding it may walk up or kickback from the workpiece as the tool is restarted Support large panels to minimize the risk of wheel pinching and kickback Large panels tend to sag under their own weight Support must be placed under the panel on both sides near...

Page 19: ...is warranty does not apply to Accessories Damage caused where repairs have been made or attempted by others Damage due to misuse neglect wear and tear alteration or modification This warranty gives you specific legal rights and you may have other rights under the provisions of the Consumer Guarantee Act 1993 New Zealand only Trade Practices Act 1974 and State Legislation Australia only In addition...

Page 20: ...E0240 XJ 24 2 0 X X X X X X X X X X X X X 60 60 X X DW0240 24 1 7 X X X X X X X X X X X X X 60 60 X X DW9096 18 2 4 X X X X 60 X 60 20 X 60 X 60 60 X X X 60 DE9095 XJ 18 2 0 X X X X 60 X 60 20 X 60 X 60 60 X X X 60 DE9091 XJ 14 4 2 0 45 45 45 45 45 15 45 15 90 45 90 45 45 X X X 45 DW9091 14 4 1 7 45 45 45 45 45 15 45 15 90 45 90 45 45 X X X 45 DC9071 12 2 4 60 60 60 60 60 15 60 15 60 60 60 60 60 X...

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