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Chart 2 Air Cap, Fluid Tip and Needle Combination 

Air Cap 

Lapped Set (Tip & Needle) 

Part Number  Code No.

Part Number 

Size (mm) 

Material  
Supply 

JGA-4046-DFX 1.1 
JGA-4046-DFW 1.6 

AV-1239-805 802447 

JGA-4046-GD 0.7 

Pressure 

JGA-4046-DFX 1.1 
JGA-4046-DFW 1.6 

AV-1239-807 802449 

JGA-4046-GD 0.7 

Pressure 

 
 

INSTALLATION/OPERATION 

 

NOTE

: The air supplied to spray gun must be cleaned air which any water, oil and solid material   

removed.    To set up the Mist Separator and Air Transformer near the gun is recommended. 
As LVMP gun consumes less air, it is not necessary to use thicker hose compare to HVLP gun. 
 
 

CAUTION: 

Adjust Needle Packing (18) before start using new gun.    Tighten the Packing Nut (19)   

gradually and then to adjust the needle moving smoothly, untighten a little where the Needle (9) is not   
well pulled back     
The Air Cap Pressure is set at 0.2MPa when Gun Inlet Pressure is 0.25MPa. It is recommended   
to check the Air Cap Pressure just in case with the Air Cap Test Kit which is available separately. 
The recommended spray distance is 150

200mm.  If the spray distance is too far, good result does   

not appear.    Also, in order to get uniform finishing, the spray gun should be hold vertically toward the   
painting surface. 
To adjust the fluid delivery, keep the needle full open, not tightening the Adjusting Screw, so that the   
delivery can be adjusted at the material supply line.    It leaves the abrasion of the Fluid Tip (4) and the   
Needle (9) the minimum. 
The paint should be filtered through 60

90 mesh filter before use. 

 

 

MAINTENANCE 

 
Daily lubrication and cleaning is necessary to maintain the best condition of the gun. 
 

NOTE: 

Clean the spray gun after used with clean solvent and empty the inside of the hose. 

To clean the fluid passage, after removing extra paint, through the appropriate solvent and flush down   
the residual paint.    When blowing the paint inside the hose and the gun back to pressure tank by   
pressuring, follow the following procedure:   

Release the pressure in the tank and loosen the lid a little, then make one rotation to loosen the   
Retaining Ring (1), which presses the gun cap.    Press the point of the gun with cloth and pull the   
Trigger (20).    The atomizing air then flows back to the fluid hose and the paint in the hose is flushed   
back to the tank. 

 

CAUTION: 

To clean the gun body, wipe exterior with solvent dampened cloth.    Do not submerge the   

gun body in solvent as any solids may get into the air passage and cause troubles. 
 

Summary of Contents for MSV-512

Page 1: ...ovided in the spraying and mixing areas Users must comply with all local and national codes of practice and insurance company requirements governing ventilation fire precautions operation maintenance and housekeeping of work stations HALOGENATED HYDROCARBON SOLVENTS for example 1 1 1 Trichloroethane and Methylene Chloride can chemically react with aluminum and galvanised or zinc coated parts and c...

Page 2: ...vice The materials used in the construction of this equipment are bearing in mind the warning on Halogenated Hydrocarbon solvent resistant enabling the equipment to be cleaned using gun cleaning machines However this equipment must not be left inside the gun cleaning machine for prolonged period of time after the automatic cleaning cycle has been completed The solvents used in the gun cleaning mac...

Page 3: ...Weight 470g Air Inlet Thread G1 4 Fluid Inlet Thread G3 8 standard G1 4 optional Fluid Supply Pressure Feed Air Consumption 278L min Air Cap Pressure 0 20Mpa 805 807 Air Cap Pressure Air Consumption L min 278 150 200 250 300 350 400 0 07MPa 0 11MPa 0 16MPa 0 20MPa 0 24MPa 0 28MPa L min Gun Inlet Pressure 0 10MPa 0 15MPa 0 20MPa 0 25MPa 0 30MPa 0 35MPa Recommended Applicable Range Air Cap Pressure ...

Page 4: ...04270 MSG 16 Adjusting Screw 1 12 805277 SST 8453 K5 Circlip Kit of 5 1 13 SSG 8190 K5 O Ring Kit of 5 1 14 804274 MSG 498 Pattern Valve Assy 1 15 803929 JGS 431 Air Valve Stem 1 16 803936 JGV 262 K5 Spring Kit of 5 1 17 803910 JGK 449 Air Valve Assy 1 18 803855 JGV 463 Needle Packing 2 pcs 1 19 806286 34411 122 K3 Needle Packing Nut Kit of 3 1 20 803916 JGS 108 1 Trigger 1 21 805281 JGX 46 K10 Ci...

Page 5: ...rder to get uniform finishing the spray gun should be hold vertically toward the painting surface To adjust the fluid delivery keep the needle full open not tightening the Adjusting Screw so that the delivery can be adjusted at the material supply line It leaves the abrasion of the Fluid Tip 4 and the Needle 9 the minimum The paint should be filtered through 60 90 mesh filter before use MAINTENANC...

Page 6: ...one drop of Gun Lube SSL 10 Apply non silicone grease lightly on Needle Spring 10 and Air Valve Spring 16 Do not apply to much grease as it may clog the air passage Lubricate daily to the following portions For lubrication SSL 10 Gun Lube is recommended A Trigger Bearing Stud B Needle Packing C Thread of Pattern Valve Thread of Adjusting Screw D Retaining Ring E Air Valve Stem REPLACEMENT OF PARTS...

Page 7: ...hin material Jerky or fluttering spray Insufficient material in the tank or an obstruction in the line Gun material passage plugged Worn needle packing 18 Loose or damaged fluid tip Fill tank or clean obstruction Clean Replace Tighten or replace Fluid leaking from needle packing nut 19 Loose needle packing nut 19 Worn or stuck needle packing 18 Tighten Replace or lubricate Dripping from fluid tip ...

Page 8: ...DESCRIPTION KB 555 800223 Pressure Cup 2 Quart AD 404 J 800029 Adapter 1 4 NPS M 3 8 NPS F WR 103 800314 Wrench SSL 10 805153 Gun Lube 42884 214 K5 806472 Cleaning Brush Kit of 5 KK 5033 805 Air Cap Test Kit KK 5033 807 Air Cap Test Kit ...

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