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Page 2

SB-2-545

IMPORTANT: Read and follow all instruc-
tions and SAFETY PRECAUTIONS before
using this equipment.

DESCRIPTION

The Compact Gravity feed Spraygun Kit
complies to ATEX regulations 94/9/EC,
protection level; 

II 2 G X, Suitable for use

in Zones 1 and 2

.

IMPORTANT: 

These Sprayguns are suitable

for use with both waterbased and solvent
based coating materials. The design uses
HVLP atomising technology to reduce
overspray and improve coating effi-
ciency. If there is any doubt regarding the
suitability of a specific material contact
your local Distributor or ITWIF direct.

EC DECLARATION OF CONFORMITY

We: 

ITW Finishing UK, Ringwood Rd,

Bournemouth, Dorset, BH11 9LH, UK

, as

the manufacturer of the 

Spraygun model

Compact

, declare, under our sole respon-

sibility, that the equipment to which this
document relates is in conformity with
the following standards or other norma-
tive documents:

BS EN 292-1 PARTS 1 & 2: 1991, BS EN
1953: 1999;

and thereby conform to the

protection requirements of Council
Directive 

98/37/EC

relating to 

Machinery

Safety Directive

, and; 

EN 13463-1:2001

,

council Directive 

94/9/EC

relating to

Equipment and Protective Systems
intended for use in Potentially Explosive
Atmospheres

protection level 

II 2 G X

.

B. Holt

, General Manager

30th June 2003

ITWIF reserve the right to modify equip-
ment specification without prior notice.

SAFETY WARNINGS

FIRE AND EXPLOSION

Solvents and coating materials can be highly flammable or
combustible when sprayed. 

ALWAYS refer to the coating material

suppliers instructions and COSHH sheets before using this equipment.

Users must comply with all local and national codes of practice and
insurance company requirements governing ventilation, fire precau-
tions, operation and house-keeping of working areas.

This equipment, as supplied, is NOT suitable for use with Halogenated
Hydrocarbons.

Static Electricity can be generated by fluid and/or air passing through
hoses, by the spraying process and by cleaning non- conductive parts
with cloths. To prevent ignition sources from static discharges, earth
continuity must be maintained to the spraygun and other metallic
equipment used. It is essential to use conductive air and/or fluid hoses.

PERSONAL PROTECTIVE EQUIPMENT

Toxic vapors – 

When sprayed, certain materials may be poisonous,

create irritation or be otherwise harmful to health. Always read all
labels and safety data sheets for the material before spraying and
follow any recommendations.

If In Doubt, Contact Your Material

Supplier.

The use of respiratory protective equipment is recommended at all
times. The type of equipment must be compatible with the material
being sprayed.

Always wear eye protection when spraying or cleaning the spraygun

Gloves must be worn when spraying or cleaning the equipment.

Training – 

Personnel should be given adequate training in the safe use

of spraying equipment.

MISUSE

Never aim a spraygun at any part of the body.

Never exceed the max. recommended safe working pressure for the
equipment.

The fitting of non-recommended or non-original spares may create
hazards.

Before cleaning or maintenance, all pressure must be isolated and
relieved from the equipment.

The product should be cleaned using a gun washing machine.
However, this equipment should not be left inside gun washing
machines for prolonged periods of time.

NOISE LEVELS

The A-weighted sound level of sprayguns may exceed 85 dB (A)
depending on the set-up being used. Details of actual noise levels are
available on request. It is recommended that ear protection is worn at
all times when spraying.

OPERATING

Spray Equipment using high pressures may be subject to recoil forces.
Under certain circumstances, such forces could result in repetitive
strain injury to the operator. 

Summary of Contents for Compact COM-PS506B-14-00

Page 1: ...Service Bulletin SB 2 545 OPERATION MANUAL HVLP PRESSURE FEED SPRAYGUN English Pages 2 9 MANUAL DE OPERACI N COMPACT PISTOLA PULVERIZADORA POR PRESI N HVLP Espa ol P ginas 10 17...

Page 2: ...is equipment as supplied is NOT suitable for use with Halogenated Hydrocarbons Static Electricity can be generated by fluid and or air passing through hoses by the spraying process and by cleaning non...

Page 3: ...10 14 18 22 e g 14 1 4 mm 10 Airvalve housing seal SP 612 K 1 11 Spindle 1 12 Trigger SP 617 K 1 13 Connector SP 611 K 1 14 Plug SP 637 1 15 Fluid Inlet Connector and seal SP 636 K 1 16 Air Valve Serv...

Page 4: ...upply and relieve pressure when gun is not in use PREVENTATIVE MAINTENANCE 1 Turn off air and coating supply and relieve pressure in the supply lines or if using QD system disconnect from airline and...

Page 5: ...Service Tool SPN 7 engage groove behind the Valve Seat 6 Remove Valve Seat 7 Push out the Front Airvalve Seal with a finger 8 Turn the Gun upside down and let the Seal fall out 9 Fit New Front Seal t...

Page 6: ...ent 14 Fit new Seal to Service Tool 15 Fit Seal to Housing 10 16 Replace Valve 11 17 Replace Valve Spring and screw in Housing 10 18 Tighten Housing 19 Fit Needle 9 20 Fit Spring 8 and Knob 7 21 Adjus...

Page 7: ...oose fluid needle packing nut Lubricate or tighten Unable to get round spray Spreader adjustment screw not seating properly Clean or replace Air cap retaining ring loose Tighten Will not spray No air...

Page 8: ...act Gun TROUBLESHOOTING continued CONDITION CAUSE CORRECTION Thick dimpled finish orange Gun too close to surface Check distance Normally approx 8 peel Too much material coarsely atomized Increase air...

Page 9: ...nnium 3000 Twin Cartridge Paint Spray Respirator HD 503 SolventSaver Hose Gun Cleaner MPV 60 K3 Air Inlet Swivel Pack of 3 Fits Compact gun only Compatible with DeVilbiss high flow quick disconnects H...

Page 10: ...uso con Hidrocarburos Halogenados La Electricidad Est tica puede ser generada por el paso de fluido y o aire por los manguitos por el proceso de pulverizaci n y por la limpieza de piezas no conductora...

Page 11: ...2 K 1 junta 11 V stago 1 12 Gatillo SP 617 K 1 13 Conector SP 611 K 1 14 Tap n SP 637 1 15 Entrada de fluido Conector y junta SP 636 K 1 16 Kit de mantenimiento de la SPK 101 K 1 v lvula de aire 17 Re...

Page 12: ...una velocidad constante 12 Cierre siempre el suministro de aire y fluido y alivie la presi n cuando la pistola no se est utilizando MANTENIMIENTO PREVENTIVO 1 Cierre el suministro de aire y recubrimi...

Page 13: ...de la v lvula 6 Retire el asiento de la v lvula 7 Haga salir la junta delantera de la v lvula de aire empu jando con el dedo 8 Ponga la pistola boca abajo y deje que se caiga la junta 9 Instale una j...

Page 14: ...ta de manten imiento 15 Coloque la junta en el alojamiento 10 16 Vuelva a colocar el husillo 11 17 Vuelva a colocar el muelle de la v lvula y el tornillo en el alojamiento 10 18 Apriete el alojamiento...

Page 15: ...uido en el tanque Abra el tornillo de ajuste de la aguja de fluido Diluya el material o cambie a alimentaci n por presi n Sobrepulverizaci n excesiva Demasiada presi n de aire de atomizaci n La pistol...

Page 16: ...OBLEMAS continuaci n CONDICI N CAUSE CORRECCI N Acabado grueso no uniforme como el de una c scara de naranja Verifique la distancia Normalmente aprox 8 pulg Aumente la presi n de aire o disminuya la p...

Page 17: ...piador de manguito pistola MPV 60 K3 Articulaci n giratoria de entrada de aire paquete de 3 Para pistolas Compact nica mente Compatible con dispositivos de desconexi n r pida de alto flujo DeVilbiss H...

Page 18: ...Page 18 SB 2 545 NOTES...

Page 19: ...P gina 19 SB 2 545 NOTAS...

Page 20: ...S Canada Technical Service Office 195 Internationale Blvd Glendale Heights IL 60139 Toll Free Telephone 1 888 992 4657 U S A and Canada only Toll Free Fax 1 800 368 8401 DeVilbiss Worldwide Sales and...

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