DeVilbiss AGMD Series Operating Instruction Download Page 26 | Manualshive

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High-performance automatic gun

AGMD

1-1-AGMD-514&515-E-002-1

25

23. Tighten the air cap with the retaining ring

(item 1).

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Summary of Contents for AGMD Series

Page 1: ...1 AGMD 514 515 E 002 1 High performance automatic spray gun AGMD For conventional atomisation AGMD 514 For Trans Tech or HVLP atomisation AGMD 515 Operating instruction AUTOMOTIVE REFINISHING EN ISS 0...

Page 2: ...Adjusting the jet geometry 13 4 4 1 Distance to workpiece 13 5 Maintenance 14 5 1 Required tools and lubricants 14 5 2 Removing the high performance automatic spray gun AGMD 14 5 3 Removing the high...

Page 3: ...performance automatic gun AGMD 1 1 AGMD 514 515 E 002 1 II 7 3 6 AGMD 205 head for gravity cup 35 7 3 7 AGMD round spray nozzle 35 8 EC declaration of conformity 366 9 Product liability and warranty...

Page 4: ...tic spray gun AGMD is subject to additional development and improvements Separate operating instructions are available for the different adaptors and attachments 1 2 Notes and symbols used Danger Warn...

Page 5: ...High performance automatic gun AGMD 1 1 AGMD 514 515 E 002 1 4 1 3 Abbreviations AGMD Automatic Gun HVLP atomisation High Volume Low pressure LEL Lower Explosion Protection Level...

Page 6: ...beyond what is specified is considered improper use The manufacturer shall not be responsible for any resulting damages Caution Danger of injury and damage This device may be dangerous if it is not o...

Page 7: ...at least once per year 2 5 Work stations Danger Danger of fire and explosion Smoking and open flames are strictly prohibited in areas prone to fire and explosion No accumulations of coating materials...

Page 8: ...l ventilation a If the concentration of flammable substances is limited to less than 25 of the LEL the inside of the spray booth including ambient and exhaust air lines together with external areas fo...

Page 9: ...High performance automatic gun AGMD 1 1 AGMD 514 515 E 002 1 8 Example of zone categorisation in a spray booth that is open on top...

Page 10: ...AGMD 514 and AGMD 515 Spray system AGMD 514 conventional air atomisation AGMD 515 TransTech or HVLP air atomisation Maximum pressures 0 to 14 bar material MAT 6 bar control air system CYL 9 bar atomis...

Page 11: ...s are required for installing and removing the high performance automatic spray gun AGMD Workstation with vice and soft braces Hexagon socket head wrench size 2 5 Hexagon socket head wrench size 3 4 3...

Page 12: ...ing device into its position 4 Turn the high performance automatic spray gun AGMD 45 clockwise until it clicks into the rear locking device 5 If necessary bolt the high performance automatic spray gun...

Page 13: ...ic spray gun AGMD is fitted with the conical locking device AGMD 244 8 1 Lightly grease the O rings 2 Position the high performance automatic spray gun AGMD at an angle of 45 towards the intermediate...

Page 14: ...gun has a variable jet geometry to produce a round or flat spray pattern You should only work with clean dry filtered oil free air 1 Select a suitable air flap 2 Position the air distributing ring to...

Page 15: ...her grease can lead to a malfunction of the high performance automatic spray gun AGMD unsuitable grease could cause swelling of needle set and piston 5 2 Removing the high performance automatic spray...

Page 16: ...nd the exploded drawing After the removal and replacement of the high performance automatic spray gun AGMD on the adaptor the spraying process can continue and the defective high performance automatic...

Page 17: ...14 515 E 002 1 16 4 Loosen the four hexagon screws item 21 5 Remove the end plate item 20 6 Pull off the head holder item 13 towards the back away from the head 7 Remove the two springs items 16 and 1...

Page 18: ...ut of the head holder 9 Unscrew the needle set item 9 with a hexagon socket head wrench size 6 If the hexagon socket head wrench does not grip pry the needle set item 9 out with a turnscrew 10 Unscrew...

Page 19: ...matic spray gun AGMD in solvent The following are required to clean the high performance automatic spray gun AGMD suitable solvent an earthed solvent supply cleaning brushes 1 Clean the gun parts with...

Page 20: ...2 AGMD 515 Trans Tech and HVLP atomisation 1 Lay out all components and the required tools on a clean level surface 2 Screw the needle set set 9 into the head item 6 with a size 6 hexagon socket head...

Page 21: ...ter stage the centring screw item 7 1 can also be attached as an option for the locking device item 7 with 8 If you are using the intermediate plate AGMD 245 8 screw in locking device item 7 2 5 Greas...

Page 22: ...14 and insert it into its position in the head holder item 13 8 Stick the head item 6 and head holder item 13 together Note The straight pins will prevent any twisting 9 Grease the paint needle item...

Page 23: ...he small spring item 16 onto the spring pin 12 Push the large spring item 17 over the small spring 13 Screw the elastic pressure piece item 19 into the end plate Note The ball must protrude forward ab...

Page 24: ...head holder item 21 with the hexagon screws 16 Cross tighten the screws item 21 to a torque of 4 5 Nm 17 Insert the lower gasket item 4 into the air distributing ring item 5 18 From below position the...

Page 25: ...9 Position the upper gasket item 4 in the air distributing ring 20 Attach and tighten the nozzle item 3 21 Tighten the nozzle to a torque of 26 Nm 22 Attach the air cap item 2 Note Make certain the ho...

Page 26: ...High performance automatic gun AGMD 1 1 AGMD 514 515 E 002 1 25 23 Tighten the air cap with the retaining ring item 1...

Page 27: ...r line is blocked Air pressure too low Blow out air channel Increase air pressure Paint discharge Paint nozzle blocked or worn out Air channels in the high perform ance automatic spray gun AGMD or the...

Page 28: ...ce is dirty and dented Remove the high performance automatic spray gun AGMD adjust the elastic pressure piece and tighten the lock screw Replace damaged pressure piece High performance automatic spray...

Page 29: ...D 1 1 AGMD 514 515 E 002 1 28 7 Spare parts Note During any maintenance work on the high performance automatic spray gun AGMD replace damaged parts with original spare parts 7 1 AGMD 514 conventional...

Page 30: ...tures 1 7 AGMD 244 Locking device 1 7 1 AGMD 044 3 Centring screw optional 7 2 AGMD 244 8 Locking device for intermediate plate AGMD 245 8 optional 8 AGMD 130 Fillister head screw for AGMD 244 1 9 AGM...

Page 31: ...m G AGMD 765 G 0 7 mm G 0 7 mm G G AGMD 765 FF 1 4 mm FF 1 4 mm FZ FF AGMD 765c FF 1 4 mm FF 1 4 mm FZ FF AGMD 770 FX 1 1 mm FX 1 1 mm FZ FX AGMD 777 FF 1 4 mm FF 1 4 mm FZ FF AGMD 797c H 0 5 mm G AGM...

Page 32: ...High performance automatic gun AGMD 1 1 AGMD 514 515 E 002 1 31 7 2 AGMD 515 Trans Tech and HVLP atomisation 7 2 1 Exploded drawing...

Page 33: ...head screw for AGMD 244 1 9 AGMD 405 1 Needle set 1 10 See 7 2 3 Paint needle 1 11 SS 2393 O ring 2 12 AGMD 93 K5 O rings pack of 5 1 13 AGMD 217 Head holder 1 14 AGMD 243 1 Piston 1 15 AGMD 219 Spri...

Page 34: ...nium can also be used Instead of the two lip seals it has O rings AGMD 120 and AGMD 121 Both O rings must be lubricated with gun grease AGMD 010 7 3 2 AGMD 405 H and AGMD 405 H C needle set As an alte...

Page 35: ...tive to paint needle AGMD 420 item 10 It features a longer service life and because of its extremely smooth surface it causes much less wear on the needle set The paint needle AGMD 422 can be used wit...

Page 36: ...80 ml 600 ml or 1000 ml is installed via double nipple AGMD 206 7 3 7 AGMD round spray nozzle For the application of small exact amounts e g for gluten seam sealing or release agent application we hav...

Page 37: ...tomatic spray gun AGMD to be permitted to be placed in operation Harmonised standards applied EN ISO 12100 1 2003 Safety of machinery basic concepts general principles for design part 1 Basic terminol...

Page 38: ...er use Use of non original DeVilbiss parts Faulty assembly Start up performed by the buyer or a third party Natural wear and tear of wear parts Faulty handling or maintenance DeVilbiss ASSUMES NO LIAB...

Page 39: ...ted one year warranty Finishing Brands UK Limited Ringwood Road Bournemouth BH11 9LH UK Tel No 01202 571111 Fax No 01202 581940 Website address http www finishingbrands eu Registered office Finishing...

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