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SAFETY WARNINGS 

 

Fire and explosion 

Solvents and coating materials can be highly flammable or combustible when sprayed. 

ALWAYS refer to the coating material supplier’s instructions and COSHH sheets 
before using this equipment.

 

Users must comply with all local and national codes of practice and insurance company 
requirements governing ventilation, fire precautions, operation and house-keeping of 
working areas. 

This equipment, as supplied, is NOT suitable for use with Halogenated 
Hydrocarbons. 

Static electricity can be generated by fluid and/or air passing through hoses, by the 
spraying process and by cleaning non- conductive parts with cloths. To prevent ignition 
sources from static discharges, earth continuity must be maintained to the spray gun 
and other metallic equipment used. It is essential to use conductive air and/or fluid 
hoses. 

Personal Protective Equipment 

Toxic vapours – When sprayed, certain materials may be poisonous, create irritation or 
be otherwise harmful to health. Always read all labels, safety data sheets and follow any 
recommendations for the material before spraying. 

If in doubt, contact your material 

supplier. 

The use of respiratory protective equipment is recommended at all times. The type of 
equipment must be compatible with the material being sprayed. 
 
Always wear eye protection when spraying or cleaning the spray gun. 
 
Gloves must be worn when spraying or cleaning the equipment. 
 

Training – 

Personnel should be given adequate training in the safe use of spraying equipment. 

Misuse 

Never aim a spray gun at any part of the body. 
Never exceed the max. recommended safe working pressure for the equipment. 
The fitting of non-recommended or non-original spares may create hazards. 
Before cleaning or maintenance, all pressure must be isolated and relieved from the equipment. 
The product should be cleaned using a gun-washing machine. However, this equipment should 
not be left inside gun-washing machines for prolonged periods of time.  

Noise Levels 

The A-weighted sound level of spray guns may exceed 85 dB (A) depending on the set-
up being used. Details of actual noise levels are available on request. It is 
recommended that ear protection is worn at all times when spraying. 

Operating 

Spray equipment using high pressures may be subject to recoil forces. Under certain 
circumstances, such forces could result in repetitive strain injury to the operator. 
 

Summary of Contents for AGGS-522

Page 1: ...SB E 2 702 ISS 01 Operation Manual AGGS 522 Automatic Spray Gun E P 1 12...

Page 2: ...arts will be increased If there is any doubt regarding the suitability of a specific material advise what material is to be used and or submit a sample for test MODELS The automatic spray gun type AGG...

Page 3: ...imum pattern mm 13 JGHV 16 13 0 85m GX JGHV 473 GX K AGGS 420 GX K 480 150 200 19 24 180 305 X 63 13 JGHV 16 13 1 0mm FY JGHV 473 FY K AGGS 420 FY K 480 200 240 19 24 180 305 X 63 13 JGHV 16 13 1 4mm...

Page 4: ...praying If in doubt contact your material supplier The use of respiratory protective equipment is recommended at all times The type of equipment must be compatible with the material being sprayed Alwa...

Page 5: ...1 16 CHART 2 NEEDLE 1 17 AGG 33 COVER 1 18 AGG 403 CONTROL VALVE 2 19 SST 7711 SEAL 2 Ref Order No Description Qty 20 AGG 39 SEAL RING 1 21 AGGS 29 LOOKING RING 1 22 AGG 4 VALVE SEAT 1 23 AGG 5 SPACER...

Page 6: ...he material 2 Adjust the spray gun controls and atomizing pressure before turning material supply on 3 Open valves D marked FAN and E marked ATOM by turning counter clockwise 4 To adjust fluid needle...

Page 7: ...ad 10 up to disengage fluid needle 16 from piston 28 With spray head removed all components can easily be removed and replaced Material Connectors Plug 8 9 WARNING To provide protection from the ingre...

Page 8: ...7 Using the hexagon key tool provided in the AGG 412 accessory tool kit remove the seal locking ring 21 front seal 19 and seal ring 20 5 8 Fit new front seal 19 into the locking ring 21 and using the...

Page 9: ...KK 4559 18 to check atomizing pressure remove cap and fit test cap and gauge SERVICE KIT Order KK 4566 add fluid tip size required Example KK 4566 FFH Parts marked with are included in the kit GUN MO...

Page 10: ...uce material flow E 1 Not enough material E 1 Reduce air pressure or increase material flow F 1 Insufficient material in tank or an obstruction in the hose 2 Gun material passage blocked 3 Worn packin...

Page 11: ...2007 ITW Finishing Systems and Products 11 E...

Page 12: ...ss http www itw finishing de ITW Automotive Finishing UK Anchorbrook Industrial Estate Lockside Aldridge Walsall UK Tel No 01922 423700 Telefax No 01922 423705 Website address http www itweuropeanfini...

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