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10 — ENG

Defective air tank.

CORRECTION

Excessive tank pressure -
safety valve pops off.

Pressure switch does not shut off mo-
tor when compressor reaches “cut-
out” pressure.

Move the pressure switch lever to the “OFF” posi-
tion.  If the outfit doesn’t shut off, unplug. If the
electrical contacts are welded together, replace
the pressure switch.

Pressure '"cut-out" too high.

Return the outfit to an authorized dealer to check
and adjust, or replace switch.

PROBLEM

Air leaks at fittings.

Tube fittings are not tight enough.

Tighten fittings where air can be heard escaping.
Check fittings with soapy water solution. 

DO NOT

OVER-TIGHTEN.

Air leaks at or inside check
valve.

Defective or dirty check valve.

A defective check valve results in a constant air leak
at the pressure release valve when there is pressure
in the tank and the compressor is shut off.  Remove
and clean or replace check valve.  

DO NOT OVER-

TIGHTEN.

Defective pressure release valve.

Defective check valve.

Air leaks at pressure switch
release valve.

Remove and replace the release valve.

Air leaks in air tank or at air tank
welds.

DO NOT DRILL INTO, WELD OR OTHERWISE
MODIFY AIR TANK OR IT WILL WEAKEN.
THE TANK CAN RUPTURE OR EXPLODE.

TROUBLESHOOTING  GUIDE

PERFORMING REPAIRS MAY EXPOSE VOLTAGE SOURCES, MOVING PARTS OR COMPRESSED
AIR SOURCES.  PERSONAL INJURY MAY OCCUR.  PRIOR TO ATTEMPTING ANY REPAIRS,
UNPLUG THE COMPRESSOR AND BLEED OFF TANK AIR PRESSURE.

CAUSE

Pressure reading on the regu-
lated pressure gauge drops
when an accessory is used.

It is normal for “some” pressure drop to
occur.

If there is an excessive amount of pressure drop
when the accessory is used, adjust the regulator
following the instructions on page 7.

NOTE

Adjust the regulated pressure under
flow conditions (while accessory is be-
ing  used).

Air tank must be replaced.  Do not repair the leak.

A defective check valve results in a constant air leak
at the pressure release valve when there is pressure
in the tank and the compressor is shut off.  Remove
and clean or replace check valve.  

DO NOT OVER-

TIGHTEN.

Summary of Contents for FAC1025

Page 1: ...Phase Minimum Branch Circuit Requirement Fuse Type Amperage at Max Load Tank Size SPECIFICATION CHART FAC1025 1 3 7 2 7 100 PSI 125 PSI 1 7 8 1 1 4 120 60 1 15AMPS Quick Acting 10AMPS 2 5 Gallon A ci...

Page 2: ...URY OR LOSS OF LIFE Call our Toll Free Number 1 800 888 2468 Ext 2 then 1 to obtain the location of the nearest Authorized Service Center for ordering repair parts and for warranty repairs When orderi...

Page 3: ...tact the nearest Authorized Warranty Service Center that provides on site service calls for service call arrangement o If the purchaser does not receive satisfactory results from the Authorized Warran...

Page 4: ...MAKE ANY MODIFICATIONS TO THE TANK or its attachments Never attempt to repair a damaged or leaking tank Replace with a new tank The tank is designed to withstand specific operating pressures NEVER MAK...

Page 5: ...ctly or from a breathing device connected to the compressor WORK IN AN AREA equipped WITH GOOD CROSS VENTILATION Read and FOLLOW THE SAFETY INSTRUCTIONS provided on the label or safety data sheet FOR...

Page 6: ...ressure drops to approximately 100 PSI the motor will restart automatically The low pressure at 1 Set the ON OFF switch to OFF and unplug the cord 2 Review the Operating Procedures section page 9 Be s...

Page 7: ...n the compressor in good condition no longer than 50 feet 14gauge AWG orlarger Wiresizeincreasesas gaugenumberdecreases 12AWG 10AWGand 8AWGmayalsobeused DONOTUSE16OR18 AWG Location of the Air Compress...

Page 8: ...he following break in instructions are not closely followed The air compressor is equipped with a cord having a grounded wire with an appropriate grounding plug The plug must be used with an outlet th...

Page 9: ...lever to AUTO and allow tank pressuretobuild Motorwillstopwhentankpressure reaches cut out pressure 4 Opentheregulatorbyturningitclockwise Adjustthe regulator to the correct pressure setting Your com...

Page 10: ...fective pressure release valve Defective check valve Air leaks at pressure switch release valve Remove and replace the release valve Air leaks in air tank or at air tank welds DO NOT DRILL INTO WELD O...

Page 11: ...sure exceeds pressure switch cut in pressure Check for proper gauge wire and cord length Wrong gauge wire or length of exten sion cord Loose electrical connections Check wiring connection inside press...

Page 12: ...wn CHECKVALVE Not Shown ISOLATOR DESCRIPTION PART NUMBER AIR CHUCK SSH 20 REGULATOR CAC 4296 1 TANK PRESSURE GAUGE C GA 345 B OUTLET PRESSURE GUAGE C GA 345 B SAFETY VALVE TIA 4150 DRAIN VALVE SS 2707...

Page 13: ...13 ENG AIR COMPRESSOR DIAGRAM...

Page 14: ...eal Head gasket Valve plate assembly O ring Outlet tube Rod assembly Screw 3 8 16 x 1 25 LG hex socket flat head Cylinder sleeve Endbell assembly Timing belt Pump isolator Shroud right Shroud left Scr...

Page 15: ...15 ENG NOTES...

Page 16: ...68 Ext 2 then 1 to obtain the location of the nearest Authorized Service Center for ordering repair parts and for warranty repairs When ordering repair parts from your local Authorized Service Center...

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