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Instruction Manual  

for 

DEUBLIN

 Bore-Mounted  

Two-Channel Rotating Unions 

Model/Series: 

1112-240-001

 

Number:  
Release: 275 V 

 

 

 

Page 2 of 11

DEUBLIN Company • 2050 Norman Drive • Waukegan IL 60085-6747 USA •  +1-847-689-8600 • 

 +1-847-689-8690 • 

 

[email protected]

 

 

 
Please read this instruction manual carefully and thoroughly before installing the 

DEUBLIN

 Rotating Union.  

This instruction manual contains important information about proper installation, operation and maintenance.   
 
These instructions are copyrighted by 

DEUBLIN

 and may not be reproduced by any means.  These 

instructions are subject to modification.  Please consult 

DEUBLIN

 directly should you have any questions. 

 

Table of Contents 

Features................................................................................................................................................................2 
Dimensions ..........................................................................................................................................................3 
Operating Parameters...........................................................................................................................................3 
 

Speed vs. Pressure .........................................................................................................................................4 

Media Filtration ...................................................................................................................................................5 
Interface with Machine ........................................................................................................................................5 
Installation Procedure ..........................................................................................................................................6 
 Installation 

Diagram ......................................................................................................................................8 

Preventing Premature Seal Failure.......................................................................................................................9 
Troubleshooting ...................................................................................................................................................9 
Maintenance.......................................................................................................................................................11 
Warranty ............................................................................................................................................................11 
Important Notice ................................................................................................................................................11 
 
 

Features 

ƒ

 

Two channels for MQL mixed in the spindle. 

ƒ

 

Inner channel with patented Pop-Off™ seal technology allows unlimited dry running without lubricating 
media such as oil or water-based coolant. 

ƒ

 

Outer channel with patented AutoSense™ seal technology allows unlimited dry running and contains 
pressurized dry air with no seal wear or heat generation. 

ƒ

 

Accepts up to 15 mm of axial drawbar movement. 

ƒ

 

Bore-mounted design for easy installation and compatibility with most European-made motor spindles. 

ƒ

 

Labyrinth system and large drains to protect ball bearings. 

ƒ

 

Balanced mechanical seals made from silicon carbide for long life even with contaminated or poor quality 
media. 

ƒ

 

Anodized aluminum and stainless steel parts resist corrosion. 

 

Summary of Contents for 1112-240-001

Page 1: ...Waukegan Illinois 60085 6747 U S A 1 847 689 8600 1 847 689 8690 CustomerService deublin com http www deublin com ROTATING UNIONS Instruction Manual 1112 240 001 Two Channel Bore Mounted Rotating Unio...

Page 2: ...vs Pressure 4 Media Filtration 5 Interface with Machine 5 Installation Procedure 6 Installation Diagram 8 Preventing Premature Seal Failure 9 Troubleshooting 9 Maintenance 11 Warranty 11 Important Not...

Page 3: ...spindle coolant TSC Because the seals separate during tool changes when coolant pressure is off residual coolant in the supply hose and spindle can drain past the seal faces Therefore a Pop Off union...

Page 4: ...on drawbar as a function of media pressure 5 02 N bar Maximum operating temperature 71 C 160 F Minimum operating temperature 5 C 41 F Chart A Speed vs Pressure 0 20 40 60 80 100 120 140 0 5 000 10 000...

Page 5: ...e used to make up for coolant evaporation Calcium and magnesium salts in most tap water shorten coolant life by depleting the chemicals in the coolant by breaking down the water oil emulsion and by en...

Page 6: ...0 mm then adjust the drawbar extension to minimize runout 2 Make sure that shaft seals in union are clean GENTLY remove any visible contaminants then lubricate both shaft seals in the union rotor with...

Page 7: ...two drain connections MUST point straight down to 6 o clock In a vertical installation orientation of the drain connections is not critical Fix union in place with 2 mounting tabs and 2 M6 socket hea...

Page 8: ...e rotating union such as buzzing rattling or squealing Increase spindle speed in steps according to the spindle manufacturer s recommendation until the maximum operating speed is achieved If unusual n...

Page 9: ...le if air for cleaning the tool taper blows through the spindle and trapped pressure is not released after the tool change The union should be replaced immediately Union makes a loud buzzing or rattli...

Page 10: ...n com Problem Solution The lance is blocked due to either a malfunctioning internal check valve debris trapped in the flow path or a damaged nozzle Replace the lance Coolant output at the spindle nose...

Page 11: ...of which might be defective There are no warranties which extend beyond the description contained under this heading express or implied including warranties of fitness for a particular purpose Importa...

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