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95-8242

SYSTEM DESCRIPTION

The  R7404/C7050  UV  detection  system  consists  of  an 

R7404 Controller and up to 16 C7050 Detectors.

DETECTOR

The  C7050  Detector  responds  to  UV  radiation  over  the 

range of 1850 to 2450 angstroms.  It is insensitive to direct 

or reflected sunlight and to normal artificial lighting.

The output of the detector consists of a series of voltage 

pulses  or  “counts.”    The  frequency  of  these  pulses  is 

directly proportional to the intensity of the radiation being 

detected and is measured in counts per second (cps).

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The  detector  is  equipped  with  the  Automatic 

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  feature 

(Figure  1).    A  UV  test  lamp  is  mounted  in  the  same 

enclosure with the UV sensor tube, but they are optically 

isolated  from  each  other  by  a  cylindrical  shield.    When 

the test lamp is actuated by a signal from the controller, 

it generates a UV test signal that travels out through the 

viewing window, where it encounters the reflective 

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 ring 

and is directed back through the window to the sensor.  

The controller evaluates the strength of the return signal 

to  determine  the  relative  condition  of  the  detector  and 

its optical surfaces.  Since this UV test signal must pass 

through the same portion of the viewing window as UV 

radiation generated by a flame, a reliable test of the ability 

of the detector to “see” a fire is achieved.

The  controller  continuously  executes  the  automatic 

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test, sequentially testing each detector connected to it.  If 

a fault should occur in the system, it is quickly detected 

and registered on the digital display on the front panel of 

the controller and the Fault output is de-energized.

Internal Reflection 

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The  use  of  an  Internal  Reflection 

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  detector  is 

recommended  in  applications  where  corrosive  or  oily 

contaminants are present in the atmosphere.  This type 

of  environment  can  cause  rapid  deterioration  of  the 

reflectivity  of  externally  mounted 

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  rings,  resulting  in 

the  need  for  frequent  detector  maintenance.    Since  the 

Internal Reflection detector checks the cleanliness of the 

viewing window without the use of an external reflective 

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  ring,  faults  caused  by  corrosion  or  contamination  of 

the ring are eliminated.  A fault will be indicated only if the 

viewing window is actually dirty.  It is important to note 

that the internal reflection system is effective only with oily 

substances that wet the surface of the window.  It does not 

detect  dry  contaminants  and,  therefore,  is  not  practical 

for powder coating booths or similar applications where 

various  dry  contaminants  can  obscure  the  vision  of  the 

detector.  

UV  detectors  that  are  currently  using  the  external 

reflection 

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 system can easily be converted to Internal 

Reflection  in  the  field  by  simply  replacing  the  existing 

sensor tube module with a DE1888V Internal Reflection 

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 Tube Module.  No calibration or other adjustments are 

required, and no modifications to the detector enclosure 

are needed.

Detector Enclosure

The detector is housed in an explosion-proof enclosure 

that is designed to meet most national and international 

standards.    It  is  available  in  various  materials  to  meet 

the requirements of the environment in which it is used.  

Materials include anodized aluminum, nickel-plated brass 

and  316  stainless  steel.    The  aluminum  and  the  nickel-

plated  brass  housings  are  epoxy  coated,  making  them 

suitable  for  use  in  high  saline  atmospheres,  such  as 

offshore platforms.

The  detector  is  typically  mounted  on  an  optional 

swivel  mounting  assembly  (Model  Q9001),  which  is 

recommended  for  ease  in  installation.    Other  mounting 

arrangements  are  also  available,  such  as  a  quick-

connect front mount for applications involving paint spray 

or  powder  coating  booths,  or  for  looking  inside  mixers, 

kettles, conveyors and other inaccessible areas.

CONTROLLER

The  R7404  is  designed  for  use  with  24  volt  dc  power 

supplies, but will operate from any direct current supply 

between 10 and 38 volts.  The unit will tolerate transients 

such  as  those  that  can  occur  when  fully  discharged 

batteries are placed on charge.  When power is present 

at the R7404 Controller, it is indicated by a continuously 

energized  green  LED.    All  other  lights  and  displays  on 

the R7404 panel are normally off, but may be periodically 

UV DETECTOR

UV TEST LAMP

OPTICAL SHIELD

VIEWING WINDOW

SNAP-IN 

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 RING

UV SENSOR

C784

Figure 1—Detector with oi

Summary of Contents for C7050

Page 1: ...Instructions 95 8242 Ultraviolet Flame Detection System R7404 Controller C7050 Detector 7 1 Rev 11 10 95 8242 ...

Page 2: ...ERATIONS 9 INSTALLATION 10 Wiring Requirements 10 Detector Positioning and Density 11 Mounting the Detector 11 Controller 13 TYPICAL SYSTEM APPLICATIONS 17 STARTUP PROCEDURE 18 CHECKOUT PROCEDURE 20 Manual oi Check 20 Detector Count Test 20 Manual Check in Normal Mode 21 MAINTENANCE 21 TROUBLESHOOTING 22 DEVICE REPAIR AND RETURN 22 ORDERING INFORMATION 24 Options 24 Recommended Spare Parts 24 ...

Page 3: ... in outdoor applications because it is not affected by wind or rain and is insensitive to solar radiation In addition the detector does not respond to normal artificial light Typical applications for Det Tronics UV detection systems are Wherever highly combustible materials are involved Where there is a need for instantaneous response to flame Wherever unsupervised areas require automated fire pro...

Page 4: ...n Considering the above it can be seen that there are fire detection applications where only ultraviolet sensors are suitable However success in using an ultraviolet detector is dependent not only on knowing its advantages but also its limitations It is important to note that electric arc welding is a source of intense ultraviolet radiation and care must be taken to ensure that arc welding is not ...

Page 5: ... external reflective oi ring faults caused by corrosion or contamination of the ring are eliminated A fault will be indicated only if the viewing window is actually dirty It is important to note that the internal reflection system is effective only with oily substances that wet the surface of the window It does not detect dry contaminants and therefore is not practical for powder coating booths or...

Page 6: ...eater than the preset time delay the following actions take place 1 The appropriate solid state zone output s is energized One zone output is available for each of the eight zones 2 The solid state alarm output is energized The alarm output is activated when any zone detects a fire 3 The ZONE display identifies the first responding zone The DETECTOR display is blank 4 The SYSTEM STATUS display sho...

Page 7: ... and INHIBIT LEDs will turn on and all Zone Fire Logic and Alarm outputs will be disabled Programming Switches The circuit board on the left side of the R7404 Controller contains switches for selection of 1 Detectors connected to the controller 2 System sensitivity 3 Time delay 4 Fire logic and latching non latching options See Switch Setting Procedure in the Installation section for a detailed de...

Page 8: ...dwires As with any field device shielded cable on all wires provides maximum protection from RFI EMI sources SHIPPING WEIGHT Approximate Pounds Kilograms Controller 2 5 1 12 Detector aluminum 1 25 0 56 stainless steel or brass 2 25 1 0 DIMENSIONS Refer to Figure 3 for dimensions of the controller and Figure 4 for the detector and swivel mounting brackets Figure 5 shows the dimensions of the Q4004 ...

Page 9: ... HT DIM A DIM B DIM C DIM D DIM E WEIGHT FIRE GAS INCH MM INCH MM INCH MM INCH MM INCH MM LB KG 4U 001 8 16 4U 19 00 482 6 18 30 464 8 17 36 440 9 4 00 101 6 6 97 177 1 9 3 4 2 4U 002 6 12 4U 15 06 382 6 14 36 364 7 13 42 340 9 7 6 3 5 4U 003 4 8 4U 11 13 282 6 10 43 264 9 9 49 241 1 5 9 2 7 4U 004 3 6 4U 9 16 232 7 8 46 214 9 7 52 191 0 5 1 2 3 4U 005 2 4 4U 7 19 182 7 6 49 164 9 5 55 141 0 4 2 1...

Page 10: ... detection system when sources of high level radiation are being used in the immediate area Caution must be exercised if the detection system is turned off since the hazardous area will not be protected If the application requires continuous supervision by the detection system a Nuclear Surveillance system is needed Refer to form number 95 8256 or contact Det Tronics for complete information NOTE ...

Page 11: ...presence of UV absorbing vapors must be examined closely Some chemical and petrochemical vapors have very strong UV absorption characteristics See Table 2 Referring to Figure 8 and considering the conditions described above the criteria for selecting a correct system sensitivity adjustment can be established For example assume that the hazard to be protected is at a distance of 23 feet 7 meters fr...

Page 12: ...re an explosion proof installation an additional seal is also required at any point where the conduit enters a non hazardous area When pouring a seal the use of a fiberdam is required to assure proper formation of the seal The seals should never be poured in temperatures that are below freezing since the water in the sealing compound will freeze and the compound will not dry properly Contamination...

Page 13: ...me as in an electrical fire do not use UV detectors alone Mounting the Detector The following procedure should be used for mounting and wiring the detectors 1 Detectors should be located for the best unobstructed view of the area to be protected Detectors must be accessible for cleaning the viewing window and reflector rings Care must be taken so that dirt or other foreign material will not accumu...

Page 14: ...f the wires from individual detectors are connected to the R7404 Controller using a multiple conductor cable with a single outer shield and without twisted pairs careful placement of the individual detector leads is necessary to prevent cross talk between zones The individual B leads should be arranged around the outside of the cable with a ground lead between The inner layer of conductors should ...

Page 15: ...eight rockers which are opened or closed to select zone and detector combinations controller sensitivity fire logic output latching and time delay Figure 13 illustrates the left side of the R7404 and contains a short explanation of rocker switch usage SWITCH 3 FIRE LOGIC SETTING OP OPEN CL CLOSED DC DON T CARE A B A AND B SENSITIVITY SELECTION ROCKER 3 4 CLOSED 64 CPS ROCKER 3 3 CLOSED 32 CPS ROCK...

Page 16: ...ents 3 1 closed 8 cps 3 2 closed 16 cps 3 3 closed 32 cps 3 4 closed 64 cps The values of the closed rockers are added together The rockers can be set in any combination to give the sensitivity setting selected for the application up to 120 cps NOTE If no rockers are closed or if only rocker 3 1 is closed the controller responds to an 8 cps signal from the detector Refer to Figure 15 for an exampl...

Page 17: ...ns All electrical connections are made to the field wiring connector that is furnished with the controller Figure 20 shows the terminal configuration for the controller 8 7 6 5 4 3 2 OPEN NOTE THE VALUE OF ROCKERS SET IN THE CLOSED POSITION ARE ADDITIVE A0282 8 SECOND TIME DELAY 4 SECOND TIME DELAY 2 SECOND TIME DELAY 1 SECOND TIME DELAY 0 5 SECOND TIME DELAY NOT USED ROCKER 5 CLOSED 4 SECONDS ROC...

Page 18: ...KER OPEN CLOSED 8 7 6 5 SWITCH 3 SENSITIVITY ROCKER OPEN CLOSED 4 3 2 1 THE POSITION OF ROCKER NO 8 DIVIDES THE SYSTEM INTO TWO GROUPS OF FOUR OR ONE GROUP OF EIGHT SENSITIVITY COUNT SELECTED WHEN ROCKER IS IN CLOSED POSITION NOT USED SWITCHES CLOSED ARE ADDITIVE LATCHING OPEN NON LATCHING CLOSED R7404 SIDE VIEW Figure 19 System Layout Chart 100K R7484 OPEN COLLECTOR OUTPUT 1N4004 TYPICAL 60 VDC M...

Page 19: ...ld be considered an alternate method for use only where codes allow The system illustrated in Figure 24 furnishes solid state output signals from zones 1 through 8 Fire Logic A and B and the Alarm output External Accept and External Inhibit are shown connected for use in locations remote from the controller Other connections are not used in this configuration 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16...

Page 20: ...rs to be operating normally remove mechanical blocking devices and restore power to the extinguishing loads 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 A 290 VDC B INPUT 1 B INPUT 2 B INPUT 3 B INPUT 4 B INPUT 5 B INPUT 6 B INPUT 7 B INPUT 8 D1 1 oi DRIVER D1 2 oi DRIVER D1 3 oi DRIVER D1 4 oi DRIVER D1 5 oi DRIVER D1 6 oi DRIVER D1 7 oi DRIVER D1 8 oi DR...

Page 21: ...C A B C D C7050 ZONE 2 A B C D C7050 ZONE 7 A B C D C7050 ZONE 8 A B C D A B C D C7050 ZONE 1 A B C D C7050 ZONE 3 A B C D C7050 ZONE 4 A B C D C7050 ZONE 5 A B C D C7050 ZONE 6 A B C D C7050 ZONE 2 A B C D C7050 ZONE 7 A B C D C7050 ZONE 8 A B C D J1 3 J1 5 J1 2 J1 13 A B C D J1 3 J1 4 J1 2 J1 20 A B C D J1 3 J1 5 J1 2 J1 21 A B C D J1 3 J1 6 J1 2 J1 14 A B C D J1 3 J1 6 J1 2 J1 22 A B C D J1 3 J...

Page 22: ...utomatic oi system continuously monitors the operation of the R7404 but does not monitor external relays or equipment that may be operated from the fire signal output the alarm signal output or the fault signal output It is important that the system be manually checked using the NORMAL mode checkout procedure on a regular basis The whole system including external equipment should be checked period...

Page 23: ...vation 1 Place the keylock switch in the NORMAL position 2 Shine the UV test light into a detector viewing window The corresponding ZONE LED turns on and flashes indicating the zone in which the detector is located The upper display shows the first zone activated The lower display shows a 6 The appropriate FIRE LOGIC LED s turns on if voting requirements are met 3 Turn off the UV source FIRE LOGIC...

Page 24: ...yCPIEngineering Silicone based lubricants should never be used if catalytic type combustible gas sensors are being used in conjunction with the UV detectors since inadvertent use of a silicone lubricant on or near the combustible gas sensor will cause irreversible damage to the sensing element A test form is supplied at the rear of this manual for recording maintenance performed on the system TROU...

Page 25: ...ault output remains ener gized 0 0 4 Low 290 vdc caused by a shorted A lead or controller malfunction 0 0 5 High 290 vdc caused by a failure in the regulating network in the controller Blank 1 8 6 Fire Output signal blinking ZONE OUTPUT LED indicates fire location Steady ZONE OUTPUT LED indicates that the detectors in that zone have responded to a UV signal but are no longer responding 7 Not used ...

Page 26: ...3 Air Shield provides a continuous flow of clean air across the viewing window of the detector to reduce the accumulation of certain types of airborne contaminants Q9001 Swivel Mounting Assembly for mounting the C7050 Detector Use the Q9001B for C7050 Detectors with aluminum housings and the Q9001H for C7050 Detectors with nickel brass and stainless steel housings R6006 Relay Output Module is used...

Page 27: ...7 1 25 95 8242 Fault Record Sheet Date Time Detector System Status Operator Comments Affected ...

Page 28: ...7 1 26 95 8242 Recommended Test Form Detector Detector Date Date Date Number Location Installed Checked Calibrated Remarks ...

Page 29: ...ainless steel enclosure and 1 2 inch or 3 4 inch NPT conduit entries M20 M25 or Pg 16 conduit entries can be used in non North American applications For 18 to 32 vdc operation through an approved control panel that provides separate circuits for power and alarm initiation Explosion proof for Class I Division 1 Groups B C and D Hazardous Classified Locations per FM 3615 Dust ignition proof for Clas...

Page 30: ...clipse are registered trademarks or trademarks of Detector Electronics Corporation in the United States other countries or both Other company product or service names may be trademarks or service marks of others Copyright Detector Electronics Corporation 2010 All rights reserved X3301 Multispectrum IR Flame Detector PointWatch Eclipse IR Combustible Gas Detector Eagle Quantum Premier Safety System...

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