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WARN INDUSTRIES

PAGE 2

70208A2

©2007 Warn Industries, Inc.
WARN® and the WARN logo are trademarks of Warn Industries Inc.

Notice

Equipment Damage

‰

Always 

refer to the 

I

nstallation and Specification Guide, supplied in the winch kit, for all wiring schematics and specific details

on how to wire this WARN product to your vehicle.

Read installation and operating instructions thoroughly.

Table of Contents

I.

Parts List ....................................................... 3

II.

Tools Required .............................................. 3

III.

Installation ..................................................... 4

IV.

Specific Wiring Instructions ........................... 6

V.

Maintenance/Care ....................................... 10

Caution

Mo

Mo

Mo

Mo

Moving P

ving P

ving P

ving P

ving Par

ar

ar

ar

arts Entanglement Hazard

ts Entanglement Hazard

ts Entanglement Hazard

ts Entanglement Hazard

ts Entanglement Hazard

FFFFFailure t

ailure t

ailure t

ailure t

ailure to obser

o obser

o obser

o obser

o observvvvve these instructions could lead t

e these instructions could lead t

e these instructions could lead t

e these instructions could lead t

e these instructions could lead to minor or moderat

o minor or moderat

o minor or moderat

o minor or moderat

o minor or moderate injur

e injur

e injur

e injur

e injuryyyyy.....

‰

Always 

take time to fully read and understand the installation and Operations Guide included with this product.

‰

Never 

operate this product if you are under 16 years of age.

‰

Never 

operate this product when under the influence of drugs, alcohol or medications.

Read installation and operating instructions thoroughly.

Summary of Contents for 516908

Page 1: ...nd pictures are not easy to see At times you will find the overall look of the instructions to be less than professional However we feel it is better to provide what we have rather than provide nothin...

Page 2: ...ation Always tighten all nuts and bolts securely per the installation and operation Always perform regular inspections and maintenance on the winch winch mount and related hardware Never operate this...

Page 3: ...lement Hazard ts Entanglement Hazard ts Entanglement Hazard ts Entanglement Hazard F F F F Failure t ailure t ailure t ailure t ailure to obser o obser o obser o obser o observ v v v ve these instruct...

Page 4: ...Sockets 10mm 1 2 Wrenches 1 2 I Parts List Ref Description Qty A1 Winch Mounting Plate 1 B1 5 16 18 x 1 1 8 x 1 3 4 U bolt 4 B2 5 16 18 x 1 1 2 x 2 3 16 U bolt 2 B3 5 16 Flat Washer 8 B4 5 16 18 Lock...

Page 5: ...nly will be rotated down This will allow room for winch plate installation 2 Place winch mounting plate A1 sideways in between the front tube guards and vehicle frame Figure 2 3 Rotate winch mounting...

Page 6: ...hardware supplied with the winch Mount the winch so that the motor faces the right side of the vehicle Tighten the bolts to a recommended torque of 17 N m 12 ft lb Also attach roller fairlead to the...

Page 7: ...TRUCTIONS ARE UNIT SPECIFIC THE FOLLOWING INSTRUCTIONS SHOULD BE REFERRED TO AS REFERENCE INSTRUCTIONS TO ASSIST WIRING THE WINCH FROM THE INSTALLATION AND SPECIFICATION GUIDE SUPPLIED IN THE WINCH KI...

Page 8: ...en factory supplied on the ATV running from the winch mount area to the contact mount area next to air box Blue and yellow cables can be routed through this conduit from winch to contactor Conduit may...

Page 9: ...Warn Industries Inc Figure 15 Figure 16 Figure 17 Side pocket panel Side panel Blue Yellow Cables m Reinstall the battery cover and securely tighten fasteners n Refer to the winch installation and spe...

Page 10: ...WARN INDUSTRIES PAGE 9 70208A2 2007 Warn Industries Inc WARN and the WARN logo are trademarks of Warn Industries Inc Figure 18 Figure 19 Air Filter Battery Red Cable Black Cable...

Page 11: ...NANCE CARE 1 Inspect all parts on the winch winch mount and related hardware prior to each use Replace all hardware that appears rusted or deformed 2 Inspect all nuts and bolts on the winch winch moun...

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