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WARN INDUSTRIES

PAGE 7

70208A2

©2007 Warn Industries, Inc.
WARN® and the WARN logo are trademarks of Warn Industries Inc.

Figure 13

Battery Cover

Figure 12

e.

Remove side pocket panel shown in Figure 15.

f.

Remove side panel shown in Figure 16.

g.

Secure contactor with supplied U-bolts, washer
and nuts, supplied in winch mounting kit, see
Figure 17.

Note:  Do not over tighten U-bolts, this may
damage the contactor.

h.

Route the red and black battery electrical cables
in-between the air box and then around the
battery, shown in Figure 18 and 19.

i.

Route the blue and yellow cables along frame as
shown in Figure 17.

Note:  For 2008 and later model years a
conduit has been factory supplied on the
ATV running from the winch mount area to
the contact mount area next to air box.  Blue
and yellow cables can be routed through this
conduit from winch to contactor.  Conduit
may be trimmed as required to ease
installation.

j.

Use cable ties, supplied in the winch kit, to
secure all electrical cables to the ATV frame, as
needed.  Avoid all moving and potentially hot
components of the ATV when routing the
electrical cables.  Avoid areas where the wiring
could be pinched when components are
reinstalled (such as the seat).

k.

Attach the red wire to the positive red contactor
post and battery positive terminal.  Attach the
black wire to the black contactor post and
battery negative terminal.  Reposition the
protective boot over the positive battery terminal.

l.

Re-assemble all panels and covers.

Figure 14

Remove Cover

Remove Air Filter Cover

Summary of Contents for 516908

Page 1: ...nd pictures are not easy to see At times you will find the overall look of the instructions to be less than professional However we feel it is better to provide what we have rather than provide nothin...

Page 2: ...ation Always tighten all nuts and bolts securely per the installation and operation Always perform regular inspections and maintenance on the winch winch mount and related hardware Never operate this...

Page 3: ...lement Hazard ts Entanglement Hazard ts Entanglement Hazard ts Entanglement Hazard F F F F Failure t ailure t ailure t ailure t ailure to obser o obser o obser o obser o observ v v v ve these instruct...

Page 4: ...Sockets 10mm 1 2 Wrenches 1 2 I Parts List Ref Description Qty A1 Winch Mounting Plate 1 B1 5 16 18 x 1 1 8 x 1 3 4 U bolt 4 B2 5 16 18 x 1 1 2 x 2 3 16 U bolt 2 B3 5 16 Flat Washer 8 B4 5 16 18 Lock...

Page 5: ...nly will be rotated down This will allow room for winch plate installation 2 Place winch mounting plate A1 sideways in between the front tube guards and vehicle frame Figure 2 3 Rotate winch mounting...

Page 6: ...hardware supplied with the winch Mount the winch so that the motor faces the right side of the vehicle Tighten the bolts to a recommended torque of 17 N m 12 ft lb Also attach roller fairlead to the...

Page 7: ...TRUCTIONS ARE UNIT SPECIFIC THE FOLLOWING INSTRUCTIONS SHOULD BE REFERRED TO AS REFERENCE INSTRUCTIONS TO ASSIST WIRING THE WINCH FROM THE INSTALLATION AND SPECIFICATION GUIDE SUPPLIED IN THE WINCH KI...

Page 8: ...en factory supplied on the ATV running from the winch mount area to the contact mount area next to air box Blue and yellow cables can be routed through this conduit from winch to contactor Conduit may...

Page 9: ...Warn Industries Inc Figure 15 Figure 16 Figure 17 Side pocket panel Side panel Blue Yellow Cables m Reinstall the battery cover and securely tighten fasteners n Refer to the winch installation and spe...

Page 10: ...WARN INDUSTRIES PAGE 9 70208A2 2007 Warn Industries Inc WARN and the WARN logo are trademarks of Warn Industries Inc Figure 18 Figure 19 Air Filter Battery Red Cable Black Cable...

Page 11: ...NANCE CARE 1 Inspect all parts on the winch winch mount and related hardware prior to each use Replace all hardware that appears rusted or deformed 2 Inspect all nuts and bolts on the winch winch moun...

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