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Den-Sin C-200AIR, User Manual & Spare Parts Manual

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Den-Sin C-200AIR User Manual & Spare Parts Manual Download Page 34

7. Maintenance Log Book 

C-200Air                                                             V16 

Page 33 

7. Maintenance Log Book 

This maintenance logbook will assist you to keep track on the servicing of your equipment. 
Please record after service your machine.  

 

Purchase date of the machine: 
S/N  Service Description 

Date 

Remarks 

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Summary of Contents for C-200AIR

Page 1: ...www densin com USER GUIDE SPARE PARTS MANUAL C 200AIR PNEUMATIC POWERED HEAVY DUTY COLD WATER HIGH PRESSURE CLEANER ...

Page 2: ...equired in order to prevent injuries to you objects and persons near by Safety The following symbols are used in this manual to indicate procedures that if not followed may results in personal injuries or damage to equipment Version 16 March 2015 Revision History Revision Rev No Manual updating 14 Manual Updating Repair Kit Updating 15 Updating of Manual with new configuration components 16 WARNIN...

Page 3: ... 4 Available accessories 17 Accessories 17 ID plate 17 Chassis assembly 18 Chassis assembly spare parts list 19 Air motor assembly 20 Pump assembly 21 Pump assembly spare parts list 22 Un loader valve assembly 24 Unloader valve assembly spare parts list 25 Repair kit Unloader valve 26 Lance assembly 27 Lance assembly spare parts list 27 Complete HP hose assembly 28 Complete HP hose w Trigger gun 2...

Page 4: ... ensures long life and high durability Specifications Model Motor Motor Speed Working Pressure Flow Capacity Air Consumption Dimensions LxWxH Weight Hp kW rpm psi Bar gpm l min mm kg C 200AIR 9 6 6 1500 290 0 200 3 3 15 7 Bar 100 psi 330cfm 150m3 hr 850x550x900 95 Applications These heavy duty High Pressure Cleaners are capable of removing any kind of dirt Algae off concrete constructions Paint an...

Page 5: ...ance disassembled Water inlet male hose coupling Machine Installation Setup Attach the handle bar to the machine using the wing nuts and bolts supplied and align the handle bar according to the cabinet moulding Mount the high pressure hose on to the High Pressure Cleaner by pulling back the retainer on the high pressure hose coupling while sliding it onto the male outlet of the unloader till a cli...

Page 6: ...the air supply hose into the coupling provided and attached the coupling to the machine once supply line is secured Secure the coupling onto the machine by depressing the 2 locking lever downwards Power up machine by turning on the air supply Adjust the air pressure of the FRL unit by turning the pressure regulator knob as shown until water pressure is achieved The high pressure cleaner is now rea...

Page 7: ...d to low Make sure your local power supply specifications are in accordance with the motors requirement Refer to the ID plate on the machine Do NOT run the High Pressure Cleaner without sufficient potable water supply as it can cause cavitation and serious damage to internal pump parts Do not let the machine recycle the water running with Spray gun trigger not activated for more than a minute This...

Page 8: ...ff the High Pressure Cleaner by turning off the main air supply Once machine stop depress trigger to release trap pressure in the pump and hose line Make sure lance is pointing downwards when doing this as pressure could cause injury Once pressure is release turn off water supply and disconnect inlet and outlet hose from machine Disconnect air supply inlet Dry the machine and store it ...

Page 9: ... be worn while using the equipment to protect the operator Do not try to clean clothes or footwear with the machine 6 Precautions must be made to keep bystanders away from the working range 7 Do NOT spray clean on yourself others or live animals The high pressure beams are capable of making severe injuries 8 Do NOT spray at electrical equipment OR the machine itself 9 While repairing or servicing ...

Page 10: ...e machine if important parts are damaged i e safety devices high pressure hoses spray handle 7 The user is obliged to observe all national working environment and working safety regulations concerning operation of high pressure washers 8 It is not allowed to connect this machine directly to a potable water supply 9 If the machine is to be connected to potable water supply it is strictly necessary ...

Page 11: ...the extremities can involve extensive nerve muscle vessel damage as well as cause a distal compartment syndrome Injuries to the torso can involve internal organ damage Surgical consultation should be obtained Aggressive irrigation and debridement is recommended Surgical decompression and exploration may also be necessary Angiographic irrigation studies are recommended pre operatively if arterial i...

Page 12: ...fficient Hand protection Shear proof gloves must be worn by the operator at all times A glove combination of a cloth inner lining and a water tight outer layer is preferred Foot protection Safety footwear with steel toecaps must be worn Basic safety footwear must also be equipped with metatarsal guards to protect the instep Safety boots are available in other designs than the illustration Gaiters ...

Page 13: ...use detergent cleaning chemicals Cleaning of motor fan to ensure sufficient airflow Clean the motor fan cover Clean the motor fan blade Do NOT operate the machine with damaged or removed fan cover Machine Prevention Do Don t Action Cause Spray directly onto the machine with high pressure water Electrical shock may occurs Operate the machine with damaged or removed fan cover Motor will be overheate...

Page 14: ... the problem still occurs by pass valve should be dismantled and the extraneous matter removed High Pressure Cleaner only works with approximately 2 3 of the maximum pressure and the high pressure hose is vibrating Valves are dirty Remove the dirt and check to ensure the valve flaps are movable and fit tightly Noisiness The pump sucks air One or more valve springs are broken or down Extraneous mat...

Page 15: ...o assure that the valve is functioning properly and that no debris is stuck in the valve Pos 3 5 To reassemble the valves proceed the other way round and tighten the cover screws with a torque wrench Referring to torque specification Servicing the Packing Seals 1 Remove the bolts Pos 38 on the head Pos 36 of the pump 2 Place the screwdrivers between the head Pos 36 and crankcase Pos 9 of the pump ...

Page 16: ...k 9 To reassemble the packing and seals proceed the other way round and tighten the cover screws with a torque wrench Referring to torque specification Servicing the Plungers Pos 23 Recommend to replace Piston kits Support Rings kits and Water Seals kits whenever servicing the plungers 1 Remove the plunger retainer nut Pos 25 2 Insert the gasket scraper between the copper washer Pos 24 and plunger...

Page 17: ...o align the plungers as shown 2 Place the head evenly onto the plungers and push it until it makes contact with the drive end of the pump 3 Torque the head bolts Pos 38 as shown in the tightening sequence diagram Torque Specification Descriptions Head Pos 38 Piston Nut Pos 25 Valve Cap Pos 2 In lbs 133 106 442 Kg m N m 15 12 50 ...

Page 18: ...08 Container for sandblasting grid including regulator Please inquire Retractable hose reel 700550208 Double Barrel Lance 700551473 Single Barrel Lance 700550449 Short Double Barrel Lance 700551502 Single Barrel Lance with Multi speed Nozzle 700550890 Industrial Sandblaster Kit with boron Carbide Nozzle 700550479 With Straight Jet Nozzle With Fan Jet Nozzle Notice Always state type of High Pressur...

Page 19: ...4 Spare Part List C 200Air V16 Page 18 Chassis assembly ...

Page 20: ...e 20 700243107 1 Bell housing 21 700510034 8 Spring washer M8 Zn 22 700510104 4 Bolt M8 X 25 Allen Zn 23 700510011 4 Bolt M8 X 30 Allen Zn 24 700560003 1 Pump see sub assembly page 20 25 700510008 1 Locknut M10 Zn 26 700510006 1 Washer M10 Zn 27 700520521 1 Bracket for castor wheel 28 700520456 1 Castor wheel 29 700510005 4 Washer M8 Zn 30 700510009 4 Bolt M8 x 16 Allen Zn 31 700540158 1 Hose nipp...

Page 21: ...ing 2 1 Oil Seal 3 1 Gasket 4 6 Blades 5 2 Gasket 6 2 Gasket 807 037 1 Bearing 790 006 2 Ejection Ring 807 019 1 Bearing Air Motor Repair Kit Part no Kit description Pos Qty Individual components Kit H 700520595 Repair Kit Air motor Pump C 200AIR 1 1 O Ring 2 1 Oil Seal 3 1 Gasket 4 6 Blades 5 2 Gasket 6 2 Gasket 1 2 3 4 5 6 ...

Page 22: ...4 Spare Part List C 200Air V16 Page 21 Pump assembly ...

Page 23: ...9 700560032 3 Connecting rod 20 700560033 3 Guiding piston 21 700560034 3 O ring 22 700560035 3 Spacer disc 23 Kit D1 3 Piston Ø18 24 700560038 3 Piston washer 25 700560039 3 Nut M8 27 700560040 2 O ring 28 700560041 3 G plug 3 8 29 700560042 1 Washer 30 Kit B 3 Seal 31 Kit D2 3 Rear piston guide Ø18 32 3 O ring 33 3 Gasket Ø18 34 700560049 1 G plug 1 2 35 700560050 1 Washer 36 700560051 1 Head 37...

Page 24: ...e 4 6 O Ring Kit B 700560011 Oil seals 1 SET 10 1 Cap 16 1 O Ring 30 3 Oil Seal 47 1 Seal b For C 200Air Ø18 Piston Part no Kit description Pos Qty Individual components Part no Kit D1 700560008 Pistons Ø18 1 SET 23 3 PISTON Ø18 FOR N3 PUMP Kit D2 700560139 Water seals Ø18 1 SET 32 3 O Ring 23 52 x 1 33 3 Gasket DM 8 3 Piston Guide 6 3 Support Ring 7 3 Gasket W1 31 3 Rear Piston Guide ...

Page 25: ...4 Spare Part List C 200Air V16 Page 24 Un loader valve assembly 34 35 39 32 40 32 ...

Page 26: ...etention Coupling 22 1 VR Coupling Bypass 23 700540993 1 O Ring 1 23 700540989 1 Unloader Valve Complete 24 700540034 1 Quick Coupling Female Inlet 25 700540033 1 Strainer 26 700540738 1 Water Inlet 27 700540736 1 Banjo Bolt 1 2 High flow 28 700540056 2 Dowty Seal 1 2 29 700540737 1 Holder For Un Loader Valve 30 700540193 1 Pressure Gauge 31 700540734 1 Banjo Bolt 3 8 32 700550004 4 Dowty Seal 3 8...

Page 27: ...it Unloader valve Part no Kit description Pos Qty Description Kit E 700540991 Unloader Valve Seal Kit 2 1 Seat 3 1 Shutter Unloader 5 1 O Ring 6 1 Anti Extrusion Ring 7 1 O Ring 8 1 O Ring 10 1 O Ring 11 1 Anti Extrusion Ring 17 1 O Ring 20 1 O Ring ...

Page 28: ...1 Lance Guard L R Complete w Screws And Holder 4 700551469 1 Nipple Quick Coupling Male 5 700951001 1 Lance Pipe For Double Barrel Lance 6 10 700551478 700551479 1 1 Nozzle Guard Shell Nozzle Guard Cover 7 700550013 2 Bushing High Pressure Nozzle Holder 8 700551187 1 Nozzle Low Pressure 9 700550015 1 Nozzle 15045 1 9 700551395 1 Lance D B complete w o nozzle 700551473 1 Double Barrel Lance Complet...

Page 29: ...rigger gun Pos Part no Qty Description 1 700550003 1 Quick Coupling Female High Pressure 2 700540491 3 O Ring 3 700550004 2 Dowty Seal 3 8 4 700550039 1 High Pressure Hose 3 8 R1T 10m Length 5 700551511 1 Trigger Gun Complete 1 5 700551512 1 Hose HP 10m R1T Quick Coupling Gun Standard 5 ...

Page 30: ...i Extrusion Ring 3 1 O Ring 4 1 Washer 5 1 Pin Press Sphere 6 1 Seat 7 1 Sphere 5 16 8 1 Spring S S 9 Kit F 1 O Ring 10 1 Plug 11 1 Pipe 12 1 Coupling G1 4F Outlet SW Top 13 Kit G 1 Bushing 14 1 O Ring 15 1 Anti Extrusion Ring 16 1 Spacer 17 1 Rotating Joint Pin 18 1 Nut with Step 19 1 Nipple 20 700551521 1 Coupling G3 8F Inlet SW Top 21 1 Lever 30 ...

Page 31: ...upling Female Complete 1 30 700551511 1 Trigger Gun Complete Trigger Gun Repair Kits Part no Kit description Pos Qty Individual components Part no Kit F 700551517 Seat Gasket Repair Kit 2 1 Anti Extrusion Ring 3 1 O Ring 4 1 Washer 5 1 Pin Press Sphere 6 1 Seat 7 1 Sphere 5 16 9 1 O Ring Kit G 700551520 Swivel Repair Kit 13 1 Bushing 14 1 O Ring 15 1 Anti Extrusion Ring 16 1 Spacer 17 1 Rotating J...

Page 32: ... consumable items or part failures caused by i accident ii abuse or iii failure to maintain the DEN SIN system containing the affected parts in accordance with DEN SIN technical specification All labour is the responsibility and the expense of the Buyer The liability of Seller under this warranty is limited at Seller s option solely to repair or replacement with equivalent articles This warranty i...

Page 33: ...rts Request Form Company Name Delivery Address Country Postal Code Contact Name Contact Number Fax Number Mobile Number Email S N Part Number Description QTY Machine Model or Serial Number 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 Special Instructions ...

Page 34: ...his maintenance logbook will assist you to keep track on the servicing of your equipment Please record after service your machine Purchase date of the machine S N Service Description Date Remarks 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 ...

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