Demco 500 SS Operator'S Manual Download Page 7

AG20046

Page 7

  -     Always keep tractor or towing vehicle in gear to provide engine braking when going downhill.  Do not coast.

  -    Do not drink and drive!

•  Comply with state and local laws governing highway safety and movement of farm machinery on public roads.

•  Use approved accessory lighting, flags and necessary warning devices to protect operators of other vehicles on 

  highway during  transport. Various safety lights and devices are available from your dealer.

•  Use of flashing amber lights is acceptable in most localities. However, some localities prohibit their use. Local 

  laws should be checked for all highway lighting and marking requirements.

•  When driving tractor and equipment on road under 20 m.p.h. (40 kph) at night or during  day, use flashing    

  amber warning lights and a slow moving vehicle (SMV) identification emblem.

•  Plan your route to avoid heavy traffic.

•  Be a safe and courteous driver. Always yield to oncoming traffic in all situations, including narrow bridges, 

  intersections, etc.

•  Be observant of bridge load ratings. Do not cross bridges rated lower than gross weight at which you are  

 

  operating.

•  Watch for obstructions overhead and side to side while transporting.

•  Always operate equipment in a position to provide maximum visibility. Make allowances for increased length 

  and weight of equipment when making turns, stopping unit, etc.

PERfoRMinG MAintEnAnCE

•  Good maintenance is your responsibility. Poor maintenance is an invitation to trouble.

•  Make sure there is plenty of ventilation. Never operate engine of towing vehicle in a closed building. Exhaust fumes 

may cause asphyxiation.

•  Before working on this machine, stop towing vehicle, set brakes, shut off engine and remove ignition key.

•  Always use safety support and block wheels. Never use a jack to support machine.

•  Always use proper tools or equipment for job at hand.

•  Use extreme caution when making adjustments.

•  Follow torque chart in owners manual when tightening bolts and nuts.

•  Never use your hands to locate a hydraulic leak on attachments. Use a small piece of cardboard or wood. Hydraulic 

fluid escaping under pressure can penetrate skin.

•  Openings in skin and minor cuts are susceptible to infection from hydraulic fluid.

  Without immediate medical treatment, serious infection and reactions can occur.

•   When disconnecting hydraulic lines, shut off hydraulic supply and relieve all hydraulic pressure.

•  Replace all shields and guards after servicing and before moving.

•  After servicing, be sure all tools, parts and service equipment are removed.

•  Do not allow grease or oil to build up on any steps or platform.

•  When replacing bolts, refer to owners manual.

•  Refer to bolt torque chart in owners manual for head identification marking.

•  Where replacement parts are necessary for periodic maintenance and servicing, genuine factory replacement 

parts must be used to restore your equipment to original specifications. Manufacturer will not claim responsibility 

for use of unapproved parts or accessories and other damages as a result of their use.

•  If equipment has been altered in any way from original design, manufacturer does not accept any liability for injury 

or warranty.

•  A  fire  extinguisher  and  first  aid  kit  should  be  kept  readily  accessible  while  performing  maintenance  on  this 

equipment

SAfEty

Summary of Contents for 500 SS

Page 1: ...AG20046 Rev 2 02 19 gravity flow wagon 500 SS 650 SS 750 SS...

Page 2: ...uffocation Do not exceed 20 miles per hour when towing wagon Thank you for purchasing a Demco Gravity Flow Wagon We feel you have made a wise choice and hope you are completely satisfied with your new...

Page 3: ...situation that if not avoided could result in death or serious injury and includes hazards that are exposed when guards are removed It may also be used to alert against unsafe practices caution Indica...

Page 4: ...erve all safety signs and practice instructions on them Never exceed limits of a piece of machinery If its ability to do a job or to do so safely is in question don t try it Lighting and marking It is...

Page 5: ...visual inspection for any loose bolts worn parts or cracked welds and make necessary repairs Follow maintenance safety instructions included in this manual Be sure there are no tools lying on or in e...

Page 6: ...problems Follow maintenance safety procedures Following operation Following operation or when unhitching stop tractor or towing vehicle set brakes shut off engine and remove ignition key Store unit in...

Page 7: ...in a closed building Exhaust fumes may cause asphyxiation Before working on this machine stop towing vehicle set brakes shut off engine and remove ignition key Always use safety support and block whe...

Page 8: ...heck tire pressure regularly 365bu 5 8 18UNF Grade 5 Torque to 150 ft lbs Nut or Bolt Torques Tire Pressure for all 365 450 550 650 750 Bushel Gravity Flow Wagons 60 psi ITEM PART QTY DESCRIPTION 1 AA...

Page 9: ...ide Replace hardware with same grade bolt NOTE Unless otherwise specified high strength Grade 5 hex bolts are used throughout assembly of equipment 5 66 66 5 5 66 Bolt Torque for Standard bolts A GRAD...

Page 10: ...the factory to not overturn If adjustment is required be careful that tires will not turn into the box frame NOTE 500 BUSHEL DOES NOT INCLUDE FRONT BRAKES 1 Tighten castle or slotted hex nut to initia...

Page 11: ...BRAKE CLUSTER 2 27 07911 RIGHT 13 BRAKE CLUSTER 2 Please order replacement parts by PART NO and DESCRIPTION ITEM PART DESCRIPTION QTY 28 08097 SET SCREW 313NC X 50 2 29 09326 30 SPRING LIFT ASSIST PL...

Page 12: ...and Emergency Lever Spring then pull the lever out of the tongue through the slot on the side c Install the new Emergency Lever from the through the slot in the tongue Attach the new Emergency Lever...

Page 13: ...0 GR 5 HEX 2 18 05679 BRAKE FITTING 125 FULL FLOW 1 SB12099 BRAKE FITTING 031 ORIFICE 500 1 19 05693 95 SPRING SAFETY LEVER 1 20 05951 95 EMERGENCY LEVER 1 Please order replacement parts by PART NO an...

Page 14: ...STING HOLE 2 6 05961 5 16 18UNC X 5 9 HEX HEAD BOLT 2 7 05424 5 16 EXTERNAL TOOTH WASHER 2 8 05431 BLEEDER REPLACEMENT 1 9 SB10961 95 SHOE GUIDE 1 10 CUP SHOE HOLD DOWN NOT AVAILABLE 4 11 SPRING SHOE...

Page 15: ...97 1 13 SB7764 CLIP BRAKE HOSE RG650 750 2 14 SB7785 FTG TEE 188 UNION W MTG BRACKET 500 USES QTY OF 1 3 SBD10 FEMALE TO FEMALE 188 UNION 500 1 Please order replacement parts by PART NO and DESCRIPTIO...

Page 16: ...s found suchasbrakeshoehittingbrakedrumonceliningisgone rivetshittingbrakedrumsandorbrakedrumsoutofround NOTE Maximum diameter allowed 13 060 BRAKE SET UP 1 Attach brake line to master cylinder outlet...

Page 17: ...nd click The lever should be approximately straight up and down Now try to rotate each of the four wheels in a forward rotation You should not be able to rotate the wheels forward If you can then rele...

Page 18: ...Page 18 AG20046 500 SS BUSHEL WAGON PARTS REPLACEMENT PARTS...

Page 19: ...BOX 2 11 14362 WINDOW GASKET SEAL 2 12 16258 BOLT 375NC X 75 GR5 HEX FLG 144 13 16259 BOLT 375NC X 1 00 GR5 HEX FLG 42 14 16260 NUT 375NC NYLON LOCK FLG 180 15 16339 80 WAGON LADDER 1 16 16343 80 LAD...

Page 20: ...Page 20 AG20046 650 SS BUSHEL WAGON PARTS REPLACEMENT PARTS...

Page 21: ...1 00 GR5 HEX FLG 46 14 16260 NUT 375NC NYLON LOCK FLG 220 15 16339 80 WAGON LADDER 1 16 16341 80 LADDER MOUNT LEFT 1 17 16342 80 LADDER MOUNT RIGHT 1 18 16343 80 LADDER MOUNT UPPER RIGHT 1 19 16344 80...

Page 22: ...Page 22 AG20046 750 SS BUSHEL WAGON PARTS REPLACEMENT PARTS...

Page 23: ...OW GRAVITY FLOW BOX 4 11 14362 WINDOW GASKET SEAL 4 12 16258 BOLT 375NC X 75 GR5 HEX FLG 196 13 16259 BOLT 375NC X 1 00 GR5 HEX FLG 46 14 16260 NUT 375NC NYLON LOCK FLG 236 15 16339 80 WAGON LADDER 1...

Page 24: ...order replacement parts by PART NO and DESCRIPTION ITEM PART DESCRIPTION QTY 28 16379 PLASTIC DOOR RAIL 2 29 16380 95 DOOR ROD 1 30 16381 80 LOCK HANDLE 1 31 16382 80 DOOR OPENER WHEEL 1 32 16383 30...

Page 25: ...PTION 7 0 3 57 6 5 37 21 47 2 7 1 5 2 7 1 5 2 7 1 187 1 2 1 16 57 1 1 21 16 57 2 187 7256 21 286 1 66 0 2 17 1 7256 21 5 7256 21 1 1 7256 21 1 1 7256 21 211 725 1 86 1 7256 21 286 1 66 0 24 22 21 20 1...

Page 26: ...0 SMV HOLDER 1 20 16349 80 LIGHT COVER 3 21 16447 WIRE HARNESS 1 22 16448 CHUTE LIGHT SWITCH 1 23 16449 7 WIRE PLUG CORD 15 1 24 16618 CLEARANCE LIGHT HARNESS 1 25 16619 REAR LIGHT HARNESS 1 Please or...

Page 27: ...LG 4 9 16260 NUT 375NC NYLON LOCK FLG 4 10 16266 80 FENDER MOUNT FRONT SLOPE SIDE 1 11 16269 FENDER FRONT W HOLES 2 12 16270 FENDER REAR W HOLES 2 13 16271 80 INSIDE FENDER MOUNT 10 14 16273 80 FENDER...

Page 28: ...RAL OPERATIONS OF GRAVITY WAGON Be sure to read all warnings caution and important labels on equipment they are designed for your safety and for longer life of equipment Periodically check all bolts a...

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