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WEIGHT STACK ASSEMBLY

LEAN WEIGHT STACK RODS OUT SLIGHTLY AND BEGIN INSTALLING WEIGHT STACK PLATES

(CC),

USING TWO OUTER HOLES ON EACH WEIGHT STACK PLATE. SLIDE EACH WEGIHT STACK

DOWN BEFORE INSTALLING THE NEXT. THERE ARE 19 WEIGHT STACK PLATES.

CC

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Summary of Contents for DF838

Page 1: ...F YOU ARE MISSING HARDWARE OR HAVE ANY FIT UP PROBLEMS PLEASE CONTACT DELTECH FITNESS TOLL FREE 888 258 0533 FOR YOUR SAFETY READ ALL INSTRUCTIONS CAREFULLY 888 258 0533 STACK LOADED LAT ATTACHMENT Assembly Manual ...

Page 2: ...ESS TOLL FREE 888 258 0533 DF830 HARDWARE QTY 1 DF830 INSTRUCTIONS QTY 1 COMPONENTS D LOW BAR QTY 1 C LAT BAR QTY 1 E CABLE SET UPPER CABLE IS SHORTER I 4 FLANGE QTY 2 H FLOATING PULLEY ASSEMBLY FLANGE QTY 2 A TOP FRAME QTY 1 B BOTTOM SUPPORT QTY 1 F REAR SUPPORT QTY 1 G FRONT SUPPORT QTY 1 ...

Page 3: ...ING QTY 6 M V M10 x 54MM BOLT QTY 4 M10 WASHER QTY 16 X M10 LOCKNUT QTY 8 Y P M10 x 25MM BOLT QTY 2 M12 x 79MM BOLT QTY 6 O M12 x 69MM BOLT QTY 2 Q M10 x 75MM BOLT QTY 6 SNAP HOOK QTY 6 U M12 WASHER QTY 14 T M12 LOCKNUT QTY 8 S R M10 x 70MM BOLT QTY 2 K J 4 1 2 PULLEY QTY 3 W M12 x 105MM BOLT QTY 2 Z W ...

Page 4: ...8 0533 WEIGHT STACK COMPONENTS UPPER PULLEY FRAME QTY 1 WEIGHT STACK PLATES QTY 19 CC TOP WEIGHT PLATE QTY 1 DD AA BOTTOM FRAME QTY 1 BB RUBBER DOUGHNUTS QTY 2 KK WEIGHT STACK PIN QTY 1 FF GG WEIGHT STACK RODS QTY 2 WEIGHT STACK STICKERS QTY 1 I I EE SELECTOR ROD QTY 1 JJ SPRING PIN QTY 1 RUBBER SHOE QTY 3 LL ...

Page 5: ...ROSSMEMBER OF THE POWER RACK OR SMITH MACHINE YOU ARE INSTALLING TO USING M12 x 79MM BOLTS O 4 FLANGE PLATES I M12 WASHERS T AND M12 LOCKNUTS S TIGHTEN SECURELY FRAME ASSEMBLY NOTE THE NUTS USED ON THIS ARE LOCKNUTS THIS MEANS YOU MUST TIGHTEN THEM DOWN PAST THE PLASTIC INSERT B O T S T I ...

Page 6: ...LES IN FLANGE WITH PIN AND THREADED STUD INSTALL M12 WASHER T AND M12 NUT S AND TIGHTEN INSTALL THE FRONT SUPPORT TUBE G TO THE BOTTOM SUPPORT B ALIGNING HOLES IN FLANGE WITH PIN AND THREADED STUD INSTALL M12 WASHER T AND 12MM NUT S AND TIGHTEN FRAME ASSEMBLY G F B T S ...

Page 7: ... THE CENTER FLANGES OF THE BOTTOM SUPPORT USING THE M10 x 54MM BOLT V M10 WASHERS X AND M10 LOCK NUT Y INSTALL THE 3 1 2 PULLEY L INTO THE FRONT FLANGES OF THE BOTTOM SUPPORT USING THE M10 x 54MM BOLT V M10 WASHERS X AND M10 LOCK NUT Y M Y X X V J L V X X Y ...

Page 8: ...K FRAME ASSEMBLY INSTALL THE RUBBER SHOES LL ON TO THE BOTTOM FRAME AA ATTACH THE BOTTOM FRAME AA TO THE BOTTOM SUPPORT B USING THE M10 x 75MM BOLTS Q M10 FLAT WASHERS X AND THE M10 LOCK NUTS Y AA LL Q X X Y LL B ...

Page 9: ...NG TO DF4900 SMITH MACHINE USE Z M12 x 105MM BOLTS INSTEAD ATTACH THE BACK OF THE TOP FRAME ASSEMBLY TO THE FRAME SUPPORT TUBES WITH M12 x 69MM BOLTS P AND M12 WASHERS T DO NOT INSTALL WASHERS AND LOCKNUTS ON BOLTS AT THIS TIME TOP FRAME ASSEMBLY P T O T T S J IIF YOU ARE ATTACHING TO DF4900 SMITH MACHINE USE ITEM Z M12 x 105MM BOLTS A ...

Page 10: ...THE UPPER PULLEY ASSEMBLY TO THE FRONT AND REAR SUPPORT USING M12 WASHERS T AND M12 LOCKNUTS S S T INSTALL THE 3 1 2 PULLEY L TO THE PULLEY FRAME BB USING M10 x 70MM BOLT R PULLEY BUSHINGS M AND M10 LOCKNUT Y DO NOT OVERTIGHTEN NUT Y M M R L BB ...

Page 11: ...T STACK ASSEMBLY INSTALL THE RUBBER DOUGHNUTS KK ONTO THE BOTTOM OF THE WEIGHT STACK RODS GG LEAVING APPROXIMATELY 2 PROTRUDING INSERT THE WEIGHT STACK RODS INTO THE TWO OUTER HOLES IN THE BOTTOM FRAME KK GG ...

Page 12: ...Y LEAN WEIGHT STACK RODS OUT SLIGHTLY AND BEGIN INSTALLING WEIGHT STACK PLATES CC USING TWO OUTER HOLES ON EACH WEIGHT STACK PLATE SLIDE EACH WEGIHT STACK DOWN BEFORE INSTALLING THE NEXT THERE ARE 19 WEIGHT STACK PLATES CC ...

Page 13: ...T PLATE ASSEMBLY DD JJ EE INSERT SELECTOR ROD EE INTO CENTER HOLE OF TOP PLATE DD ALIGNING TOP HOLE OF SELECTOR ROD WITH SPRING PIN HOLE INSERT SPRING PIN JJ AND TAP WITH HAMMER UNTIL FLUSH WITH SURFACE JJ DD EE ...

Page 14: ...WEIGHT STACK ASSEMBLY INSTALL TOP WEIGHT PLATE ASSEMBLY USING TWO OUTER HOLES OVER WEIGHT STACK RODS SLIDE DOWN AND INSERT SELECTOR ROD INTO WEIGHT PLATE STACK ...

Page 15: ...WEIGHT STACK ASSEMBLY ROTATE WEIGHT STACK RODS UP TOWARDS THE UPPER PULLEY ASSEMBLY INSTALL M10 x 25MM BOLTS W INTO TOP OF WEIGHT STACK RODS W ...

Page 16: ...ASSEMBLE THE FLOATING PULLEY ASSEMBLY USING THE 4 1 2 PULLEYS J THE PULLEY FLANGES H THE M10 x 54MM BOLTS V THE M10 FLAT WASHERS X AND THE M10 LOCKNUTS Y FLOATING PULLEY ASSEMBLY J V X X Y H ...

Page 17: ... INSTALLATION THE UPPER CABLE IS SHORTER STARTING WITH THE CABLE END WITHOUT THE BALL INSERT CABLE INTO FRONT OPENING OF THE UPPER PULLEY FRAME AND FEED IT TOWARDS THE BACK PULL CABLE END OUT THROUGH REAR OPENING ...

Page 18: ...UPPER CABLE INSTALLATION INSERT 3 1 2 PULLEY L INTO FRONT OPENING OF UPPER PULLEY FRAME AND INSTALL USING THE M10 x 70MM BOLT R PULLEY BUSHINGS M AND M10 LOCKNUTS Y REPEAT FOR REAR PULLEY M M L R Y ...

Page 19: ...L UPPER CABLE AROUND TOP PULLEY OF FLOATING PULLEY ASSEMBLY AND THEN OVER PULLEY ON WEIGHT STACK SCREW CABLE END INTO TOP PLATE OF WEIGHT STACK CABLE LENGTH CAN BE ADJUSTED BY TIGHTENING OR LOOSENING CONNECTOR AFTER ADJUSTING TO DESIRED SETTING TIGHTEN NUT TO SECURE CABLE ...

Page 20: ...LLATION STARTING WITH THE CABLE END WITHOUT THE BALL INSERT CABLE UNDER 3 1 2 PULLEY ON FRONT SUPPORT TUBE MAKE SURE THAT CABLE IS BELOW PULLEY AND ABOVE KEEPER BAR ON BOTTOM OF PULLEY FRAME SEE INSET PICTURE KEEPER BAR ...

Page 21: ...PENING IN FRONT SUPPORT TUBE INSTALL CABLE AROUND 4 1 2 LOWER PULLEY UP AND AROUND BOTTOM PULLEY OF FLOATING PULLEY ASSEMBLY ATTACH SNAP HOOKS TO BOTH ENDS OF CHAIN ATTACH ONE END TO CABLE AND THE OTHER END TO MOUNTING FLANGE ON FRONT SUPPORT TUBE ...

Page 22: ...BLE WITH SNAP HOOK MOVE TO CRADLE WHEN NOT IN USE LAT BAR INSTALLATION ATTACH LOW ROW BAR TO LOWER CABLE WITH 2 SNAP HOOKS AND CHAIN YOU CAN ALSO USE THIS CHAIN ON THE HIGH PULLEY TO DO TRICEP EXERCISES LOW ROW BAR INSTALLATION ...

Page 23: ...WEIGHT STACK PIN INSTALLATION INSERT WEIGHT STACK PIN FF INTO DESIRED SETTING ON WEIGHT STACK FF ...

Page 24: ...CHECK TO MAKE SURE ALL CABLES ARE IN THE V GROOVE OF THE PULLEYS CHECK ALL PULLEYS TO MAKE SURE THEY ROTATE FREELY TROUBLESHOOTING TIPS 1 CABLE WILL NOT MOVE OR RUBS ...

Page 25: ...SUPERVISION AND PROPER TRAINING NEVER WORK OUT ALONE ALWAYS HAVE A PARTNER 5 SECURELY TIGHTEN ALL BOLTS AND REGULARLY CHECK TO ENSURE ALL BOLTS HAVE NOT LOOSENED 6 WEAR GOOD RUBBER SOLE SHOES ONLY DO NOT USE BARE FOOTED OR WITH SOCKS ONLY 7 DO NOT WEAR LOOSE CLOTHES SUCH AS ROBES GOWNS PANTS LONG SHIRTS OR JEWELRY WITCH COULD BECOME ENTANGLED IN MOVING PARTS 8 DO NOT STAND OR KNEEL ON SEAT ALWAYS ...

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