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ADDITIONAL SAFETY RULES FOR

HOLLOW CHISEL MORTISERS

1.

DO NOT OPERATE THIS MACHINE 

until it is

assembled

and

installed

according to the instructions.

2.

OBTAIN ADVICE FROM YOUR SUPERVISOR,

instructor, or another qualified person

if you are not

familiar with the operation of this machine.

3.

FOLLOW ALL WIRING CODES

and recommended

electrical connections.

4.

MAKE CERTAIN

the machine is fastened to a supporting

surface to prevent it from tipping over during operation.

5.

NEVER

turn the mortiser 

“ON”

before clearing the

table of all objects (tools, scrap pieces, etc.).

6.

ALWAYS

keep hands, fingers and hair away from

the rotating bit.

7.

DO NOT

attempt to mortise material that does not

have a flat surface, unless a suitable support is used.

8.

ALWAYS

position holddown directly over workpiece

to prevent workpiece from lifting during operation.

9.

ALWAYS

support workpiece securely against fence

to prevent rotation.

10.

BE SURE

drill bit is sharp, not damaged, and properly

secured in the chuck before operation.

11.

MAKE SURE

chuck key is removed before starting

machine.

12.

NEVER

turn on the power with the drill bit or chisel

contacting the workpiece.

13.

NEVER

perform layout, assembly, or set-up work on

the table while the mortiser is operating.

14.

ADJUST

the depth stop to avoid drilling into the

table.

15.

ALWAYS 

turn off the power before removing scrap

pieces from the table.

16.

SHUT-OFF

the power, remove the drill bit and chisel,

and clean the table before leaving the machine.

17.

FOR YOUR OWN SAFETY

– Don’t wear gloves when

operating the machine.

18.

SHOULD

any part of your tool be missing, damaged, or

fail in any way, or any electrical component fail to perform
properly, shut off switch and remove plug from power
supply outlet. Replace missing, damaged, or failed parts
before resuming operation.

19.

THE USE

of attachments and accessories not

recommended by Delta may result in the risk of injuries.

20.

TURN THE MACHINE “OFF” AND DISCONNECT

THE MACHINE

from the power source before installing

or removing accessories, before adjusting or changing
set-ups, or when making repairs.

21.

TURN THE MACHINE “OFF”,

disconnect the

machine from the power source, and clean the
table/work area before leaving the machine. LOCK THE
SWITCH IN THE “OFF” POSITION

to prevent

unauthorized use.

22.

ADDITIONAL INFORMATION 

regarding the safe

and proper operation of this tool is available from the
Power Tool Institute, 1300 Summer Avenue, Cleveland,
OH 44115-2851. Information is also available from the
National Safety Council, 1121 Spring Lake Drive, Itasca,
IL 60143-3201. Please refer to the American National
Standards Institute ANSI 01.1 Safety Requirements for
Woodworking Machines and the U.S. Department of
Labor OSHA 1910.213 Regulations.

WARNING: FAILURE TO FOLLOW THESE RULES MAY RESULT IN SERIOUS PERSONAL INJURY.

SAVE THESE INSTRUCTIONS. 

Refer to them often 

and use them to instruct others. 

Summary of Contents for ShopMaster MM300

Page 1: ...ART NO 906119 06 15 02 Copyright 2002 Delta Machinery ESPA OL P GINA 19 To learn more about DELTA MACHINERY visit our website at www deltamachinery com For Parts Service Warranty or other Assistance p...

Page 2: ...y to get caught in moving parts Nonslip footwear is recommended Wear protective hair covering to contain long hair 12 SECURE WORK Use clamps or a vise to hold work when practical It s safer than using...

Page 3: ...removing scrap pieces from the table 16 SHUT OFF the power remove the drill bit and chisel and clean the table before leaving the machine 17 FOR YOUR OWN SAFETY Don t wear gloves when operating the m...

Page 4: ...pter should be used only until a properly grounded outlet can be installed by a qualified electrician The green colored rigid ear lug and the like extending from the adapter must be connected to a per...

Page 5: ...unpack the machine and all loose items from the shipping container s Remove the protective coating from all unpainted surfaces This coating may be removed with a soft cloth moistened with kerosene do...

Page 6: ...raising and lowering handle M M6x1x35mm Flat Head Screws 2 for assembling table to base N M6x1x25mm Pan Head Screws 2 for assembling tool and chisel holder O Spring for raising and lowering handle P T...

Page 7: ...C Fig 4 E B A 2 Raise mortising machine head E Fig 4 to the up position by turning handle A clockwise NOTE Handle A is spring loaded and can be repositioned by pulling out handle and repositioning it...

Page 8: ...n or out by loosening the two screws B and re positioning the table and then tightening screws B Fig 7 FENCE AND HOLDDOWN 1 Locate handle assembly and remove screw A Fig 8 and spring B from handle C S...

Page 9: ...12 F G 6 Insert bar F Fig 12 into hole on top of fence as shown and tighten set screw G against flat on bar F Fig 13 J H F 7 Assemble the holddown H Fig 13 onto bar F as shown and tighten set screw J...

Page 10: ...The opening C on the side of the chisel should always be to the right or left never to the front or rear The opening allows chips to escape during operation Fig 21 D B Fig 22 D E F B 3 Loosen screw D...

Page 11: ...e cutting lips of the bit and the points of the chisel Fig 25 PUSH CHISEL UP AGAINST BUSHING 1 16 to 3 16 CLEARANCE TO SUIT TYPE OF WOOD ADJUST BIT IN CHUCK TO GIVE CLEARANCE 6 The flat portion of the...

Page 12: ...by grasping the switch toggle B Fig 27 and pulling it out of the switch as shown With the switch toggle B removed the switch will not operate However should the switch toggle be removed while the mac...

Page 13: ...it on the serrated nut located underneath the lever HOLDDOWN The purpose of the holddown C Fig 30 is to prevent the workpiece E from lifting as the chisel D is raised up out of the hole The holddown C...

Page 14: ...to escape freely through the opening in the chisel 3 Make sure the workpiece is held firmly against the fence when cutting and that the holddown B Fig 33 is properly adjusted The rate of penetration o...

Page 15: ...kpiece during the mortising operation Note that the holddown E can be turned upside down to accommodate the extra height of the workpiece Fig 35 E A B C D ROTATING COLUMN 180 DEGREES The column A Fig...

Page 16: ...ary to remove the extension A Fig 37 This can be accomplished by inserting screwdriver into center hole of motor end cap B Fig 38 and into slot in end of armature shaft Then using chuck key unscrew an...

Page 17: ...17 NOTES...

Page 18: ...s sole warranty and sets forth the customer s exclusive remedy with respect to defective products all other warranties express or implied whether of merchantability fitness for purpose or otherwise a...

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