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Installation manual
EV Ultra Fast Charger

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Summary of Contents for EV Ultra

Page 1: ...www deltapowersolutions com Installation manual EV Ultra Fast Charger...

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Page 3: ...cable cross section 5 4 1 2 Required cable length 6 4 2 LAN cabling 7 4 3 Load management connection 7 4 4 Load management cabling 7 4 5 Required distances and dimensions 8 4 5 1 Wall distance 8 4 5 2...

Page 4: ...Responsible Changes 26 10 2018 3 0 MKLs Included change log 2 11 2018 3 1 MKLs Added clarification for IP connection 29 11 2018 3 2 MKLs Updated circuit breaker rating and cable cross section accordin...

Page 5: ...tallation procedures follow local building codes and safety standards The information provided in this manual in no way exempts the user of responsibility to follow all applicable codes or safety stan...

Page 6: ...1x RJ45 crimping tool RJ45 connectors 3 3 Important safety instructions Save these Instructions The EV Ultra fast charger should be installed only by a licensed contractor and or a licensed electrici...

Page 7: ...low points the recommended fusing and cable cross section The site planning process must count with local regulations and codes exact fusing cable type and manufacturer It is recommended to ask Delta...

Page 8: ...gs AC 43kW and AC 22 kW Note Cable cross section is based on IEC 60364 5 52 2011 standard Cu conductor multi core cable 3 live cores PVC insulation in the earth D2 case Site specific conditions must b...

Page 9: ...ion Installation of the load management equipment should be allowed in power meter room o In close distance to power meter o Box size 20x40x30cm D x W x H o AC power supply available Cable connection...

Page 10: ...4 5 1 Wall distance Device is equipped with door on every side Therefore it cannot be installed close to obstacles that could limit access to EV Ultra Fast Charger Safe distance between closed unit a...

Page 11: ...ected against accidental damages by protection poles installed in front of device Available space for installation is limited due to required maintenance tasks and necessity to access device Position...

Page 12: ...h dedicated cable glands Dimensions of the cable entry are visible in pictures below Cable should be prepared inside the footprint of the EV quick Charger Picture below shows dimensions of the plinth...

Page 13: ...EV Ultra Fast Charger Site preparation 11 Figure 4 Cable entry zone front view...

Page 14: ...for the installation Prepare the concrete base for EV Ultra fast charger according to the figure below The dimensions of the concrete base should allow installation of the cabinet s plinth on it exter...

Page 15: ...e installation 13 Figure 6 Installation dimensions AC connections Prepare holes for 4 x M10 Anchor bolts Remove plinth hatches seen in figure below Figure 7 Remove plinth hatches Terminal block L1 L2...

Page 16: ...ing for the installation Lift the charger up and put on concrete Figure 8 Lifting cabinets by crane Fix the anchors with nuts Provide cables to distribution through cable glands bottom plate Open the...

Page 17: ...harger is equipped with Proxy system with DEEMS then the SIM card back office connection is in the RUT955 device please refer to Figure 17 Figure 10 SIM card and LAN cable Connect the AC cables with a...

Page 18: ...especially to the cables guns and user interface to make sure they are not damaged Remove the eyebolts after installation Plug the eyebolt holes with provided plugging bolts See figure below Figure 1...

Page 19: ...6 Commissioning Make sure that the control power breaker is open and that all power module breakers and RCDs are closed Figure 12 Control power breaker open Close main fuses Close the control power b...

Page 20: ...e load management connection box Connect signalling device of 15 min intervals port S0 to port DI1of ioLogic R1212 device Connect signalling device of 15 min intervals port S0 to GND bar inside load m...

Page 21: ...ogic settings Connect L N and PE cables to terminals Switch on MCB Confirm ioLogic R1212 device is signalling PWR and RDY statuses Figure 15 Load management connection box connection diagram kWh Impul...

Page 22: ...lue terminal D port RS485 pin1 2 of RUT955 device refer to Figure 15 Figure 17 Make sure pins 1 and 2 of RS485 port on RUT955 are wired together Make sure pins 4 and 5 of RS485 port on RUT955 are wire...

Page 23: ...andatory to limit transients energy absorption step by step The EV Ultra fast charger contains Class II C surge arrestor Dehn model DG M TNS 275 Recommended lightning protection in the main distributi...

Page 24: ...RJ45 connectors In case above rules do not apply to your case please contact Delta for further clarification 9 1 Sites with 1 EV Ultra Fast Charger Sites with only single EV Ultra Fast Charger can use...

Page 25: ...P service which can influence other networks 9 1 2 Wireless connection SIM card should be installed for wireless connection Connection scheme is visible in below Figure 19 The type of SIM card must be...

Page 26: ...using RJ45 connectors following Ethernet standard Ends of the cables should be labelled to clearly identify communication cable for each EV charger Figure 20 Connection scheme for site with more than...

Page 27: ...efficient solutions for a better tomorrow and our businesses encompass Power Electronics Energy Management and Smart Green Life Delta has sales offices manufacturing facilities and R D centers worldwi...

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