1. Please make sure the power is at terminals 24VDC and 0V (power range is 20.4VDC~28.8VDC). When voltage
is lower than 20.4VDC, PLC will stop operating, all outputs will turn Off and ERROR LED will flash continuously.
2. Please use wires of 1.6mm or above for the grounding of the MPU.
3. If the power-cut time is less than 10ms, the PLC still operates unaffectedly. If the power-cut time is too long or
the power voltage drops, the PLC will stop operating and all the outputs will be Off. Once the power is restored,
the PLC will return to operate automatically. (There are latched auxiliary relays and registers inside of the PLC,
please be aware when programming.)
DC Input Type
24V
2A
S/S
X0
X1
X2
20.4V~28.8V
0V
DC/DC
5V
Safety Wiring
Since the PLC is in control of numerous devices, motion of either one device could affect the motion of other devices,
therefore the breakdown of either one device would consequently be detrimental to the whole auto control system, and
danger will thus be resulted. Please use the recommended wiring below for the power input:
Power supply for AC loads
Power Circuit Protection Fuse (3A)
Power On pilot indicator
Emergency stop
The machinery must provide a quick manual method
disconnecting all system power.
Circuit isolation device (System Power Disconnect)
Utilize the electromagnetic contactor and the relay to be
the isolation unit of the power circuit to prevent the
possible instability of the system when the power is
supplied on and off.
DVP PLC MPU (main processing unit)
Grounding
MC
MC
N
L
1
1
2
3
4
5
6
7
8
Guard
Limit
MC
Power supply:
AC: 100~240VAC, 50/60Hz
DC: 24VDC
Input Point Wiring
The input signal of the input point is the DC power DC input. There are two types of DC type wiring: SINK and
SOURCE, defined as follows:
◎
There are two types of DC type wiring: SINK and SOURCE, defined as follows:
Sink
= Current flows into the common terminal S/S
Source
= Current flows out of common terminal S/S
Sinking
S/S
X0
Sourcing
S/S
X0
Input Point Loop Equivalent Circuit
Wiring Loop
DC Type
(DC Signal IN)
SINK Mode
+24V
24G
S/S
X0
24VDC
SINK
+5V
+24V
OV
Sink Type
X1
X2
S/S
X0
24VDC
Input Point Loop Equivalent Circuit
Wiring Loop
DC Type
(DC Signal IN)
SOURCE Mode
+24V
24G
S/S
X0
24VDC
SOURCE
+5V
Source Type
X1
X2
S/S
X0
+24V
OV
24VDC
Output Point Wiring
Y0
RY
LED
C0
LOAD
POWER
DVP-**-**-11-R
RELAY OUTPUT
DVP-**-**-11-T
TRANSISTOR OUTPUT
LED
Y0
C0
LOAD
< 0.3A
T
R
G
1. There are two kinds of DVP-SA Series PLC output modules:
Relay and Transistor. For relevant electrical specification,
please refer to the function specification.
2.
Be careful with the connection of the common terminals when
wiring outputs. For example, when wiring DVP12SA11R,
output terminal Y0 uses one common terminal C0, Y2 uses C1,
and Y2~Y3 share C2, as shown below:
Y0
Y1
Y2 Y3
C0
C2
C1
Action indication: When the output point is active, the
corresponding indicator at the front will be on.
3. Isolated
circuit:
The
optical
coupler is used to isolate signals
between PLC internal circuits and input modules.
7
TRIAL RUN
☼
Power Indication
The “POWER” LED at the front of the MPU or the Expansion Units will be lit (in green) if the power is on. If the
indicator is not on when the MPU is powered up, it means that the 24V DC power supply of the PLC is overloaded.
It is thus necessary to remove the wiring on ter24V and 24G, and to use a 24VDC power supply instead. If
the ERROR LED is blinking swiftly, it suggests that the +24V power supply of the PLC is insufficient.
☼
Low Voltage Indication
The “LOW V.” LED on the Expansion Unit is an indication that the input power voltage is insufficient, thus all outputs
of the expansion unit should be turned off.
☼
Low Battery Voltage Indication
There is also a “BAT.LOW” LED at the front of the MPU. When the LED is on, it indicates that the battery voltage is
insufficient. Please change the batter (within 3 minutes) as soon as possible; otherwise the user programs and the
data in latched area may be lost.
Preparation
Prior to applying power, please verify that the power lines and the input/output wiring are correct. And be
advised not to supply AC110V or AC220V into the I/O terminals, or it might short-circuit the wiring and would
cause direct damage to the PLC.
After using the peripheral devices to write the program into the MPU and that the ERROR LED of the MPU is not
on, it means that the program in use is legitimate, and it is now waiting for the user to give the RUN command.
Use HPP to execute the forced On/Off test of the output contact.
Operation & Test
If the “ERROR” LED of the MPU is not blinking, use RUN/STOP switch or the peripheral devices (HPP or WPLSoft)
to give the RUN command, and the RUN indicator will then be on. If the “RUN” LED is not on, it indicates that there
is no program inside the PLC.
HPP could be utilized to monitor the settings and the registered values of the timer (T), the counter (C) and the data
register (D) during operation, and moreover, to force the output contacts to conduct the On/Off action. If the
ERROR LED is on (but not blinking), it means that the setting of the user’s program has exceeded the preset
overtime limit, thus users have to double check the program and perform the On/Off function again. (The PLC is at
this moment back to STOP automatically)
PLC Input/Output Reaction Time
The total reaction time from the input signal to the output operation is calculated as follows:
Reaction Time = input delay time + program scan time + output delay time
Input delay time
10ms (factory default), 0~15ms adjustable. Please refer to the
usage of special registers D1020~1021.
Program scan time
Please refer to the usage of special register D1010.
Output delay time
Relay module: 10ms. Transistor module: 20~30us.
Basic Commands and Application Commands of the PLC:
◎
The basic commands and the application commands of the MPU of this series are totally applicable to the
DELTA DVP-PLC EP Series MPU. Refer to the DELTA PLC Technique Application Manual for relevant basic
commands and application commands.
◎
The DVPHPP handheld programming panel and the WPLSoft (the Windows version) editing program of the
ladder diagram are both good for use with the DELTA DVP-PLC. Also, the PLC could connect with the
DVP12SA MPU through specific transmission wire to execute the program transmission, the MPU control and
the program monitoring.
8
EXPANSION UNIT INFORMATION
DVP-SA series provides the expansion units with different I/O points to extend input point X and output point Y.
◎
Digital I/O Expansion unit
Input / Output
Input Unit
Input Unit
Model
Power
Point
Type
Point
Type
Profile reference
DVP08SM11N 8
0
None
DVP08SN11R 0
8
Relay
DVP08SN11T 0
8
Transistor
DVP08SP11R 4
4
DVP16SP11R 8
8
Relay
DVP08SP11T 4
4
DVP16SP11T
24VDC
8
DC Sink or
Source
8
Transistor
◎
Analog / Temperature Module Expansion Unit
Model
Power
Input / Output
Profile
reference
DVP04AD-S
4 in/0 out 14-bit resolution, -10~+10V (1.25mV) or -20~+20mA (5
μ
A)
DVP02DA-S
0 in/2 out 12-bit resolution, 0~+10V (2.5mV) or 0~+20mA (5
μ
A)
DVP04DA-S
0 in/4 out 12-bit resolution, 0~+10V (2.5mV) or 0~+20mA (5
μ
A)
DVP06XA-S
4 in/2 out
12-bit resolution, AI: -10~+10V (5mV) or -20~+20mA (20
μ
A)
12-bit resolution, AO: 0~+10V (2.5mV) or 0~+20mA (5
μ
A)
DVP04PT-S
4 in/0 out -200~+600
℃
(0.1
℃
) or -328~1112
℉
(0.18
℉
)
DVP04TC-S
4 in/0 out J type: -100~700
℃
(0.1
℃
) or type: -100~1000
℃
(0.1
℃
)
DVP08RT-S
24VDC
8 in/0 out -20~+160
℃
(0.1
℃
) or -4~320
℉
(0.18
℉
)
※
For detail electrical specification of Special Expansion Modules, please see their individual user’s manual
◎
Power Output Module
Input / Output
Model
Input power
Input power
Profile reference
DVPPS01
100~240VAC
(50/60Hz)
Output Voltage: 24VDC
Max. Output current: 1A
DVPPS02
100~240VAC
(50/60Hz)
Output Voltage: 24VDC
Max. Output current: 2A
Power Module
Digital I/O Expansion Unit
DVPPS01
DVPPS02
DVP08SM
DVP08SN
DVP08SP
DVP16SP
DVP-PS01
POWER
DVP-PS02
POWER
S / S
X 0
X 1
X 2
X 3
X 4
X 5
X 6
X 7
C 0
Y 0
Y 1
Y 3
Y 2
Y 4
Y 5
Y 6
Y 7
S / S
X 0
X 1
X 2
X 3
C 0
Y 0
C 1
C 2
Y 1
Y 2
C 3
Y 3
S / S
X 0
X 1
X 2
X 3
X 4
X 5
X 6
X 7
C 0
Y 0
Y 1
Y 3
Y 2
Y 4
Y 5
Y 6
Y 7
9
TROUBLESHOOTING
Judge the errors by the indicators on the front panel. When errors occurred on DVP PLC, please check:
☼
“POWER” LED
There is a “POWER” LED at the front of the MPU. When the MPU is powered On, the green LED light will be on. If the
indicator is not on when the MPU is powered up and with the input power being normal, it is an indication that the PLC
is out of order. Please have this machine replaced or have it repaired at a dealer near you.
☼
PLC “RUN” LED
Identify the status of the PLC. When the PLC is in operation, this light will be on, and users could thus use HPP or the
editing program of the ladder diagram to give commands to make the PLC “RUN” or “STOP”.
☼
“ERROR” LED
If incorrect programs are input to the MPU, or that the commands and the components exceed the allowable range,
the indicator will blink. At this moment, the user should check both the error codes saved in the MPU data register
D1004 and the Error Code Table below to correct the programs. The address that the error occurs will be stored in
data register D1137 (the address saved in D1137 is invalid in case of common loop error).
When the ERROR LED is on (not blinking), users should make a judgment from the special relay M1008 of the MPU.
If it is On, it indicates that the execution time of the program loop has exceeded the time-out setting (set by D1000).
Please turn the PLC RUN/STOP switch to STOP, and find out the address of the time-out program by special data
register D1008. ”WDT” command can be used to solve the problem.
☼
“BAT.LOW” LED
When the battery voltage is low, the “BAT.LOW” LED will be on, and the battery should be replaced as soon as
possible; otherwise the user program and the data in latched area will be lost. (On the unplugged PLC, please change
the battery within 3 minutes to retain the PLC’s internal user programs and data).
☼
“Input” LED
The On/Off signals of the input point could be displayed through the “Input” LED, or the status of the input point could
be monitored through the device monitoring function of HPP.
☼
“Output” LED
Output LED indicates if the output signals are On or Off. Please check the following items when the LED On/Off
indication does not correspond to the commands: 1. Output contacts may be melted and stuck together due to a short
circuit or current overload. 2. Check wiring and verify that the screws are tight.
Error Code (D1004, Hexadecimal Number) Table
Code
Explanation
Code
Explanation
Code
Explanation
0001
Device S exceeds the usage
limit
0E04
C register exceeds the usage
limit
C404 FOR-NEXT exceeds 6 levels
0002 Misused Label P
0E05
Misused operand CXXX of
DCNT
C405 Misused STL/RET
0003 KnSm exceeds the usage limit 0E0F
Index registers E and F exceed
the usage limit
Misused
SRET/IRET
0102 Misused Label I
0E18 BCD conversion error
Misused MC/MCR
0202 Misused MC
0E19 Division Error (divisor=0)
Misused END/FEND
0302 Misused MCR
0E1A
Component exceeds the usage
limit (including E and F error)
C407
STL has been used for more
than 9 times consecutively
0401
Device X exceeds the usage
limit
0E1B The root is negative
C408 MC/MCR used within STL
0403 KnXm exceeds the usage limit 0E1C FROM/TO communication error
I/P used within STL
0501
Device Y exceeds the usage
limit
0F04
D register exceeds the usage
limit
C409
STL/RET used within
Subroutine
0503 KnYm exceeds the usage limit 0F05
Misused operand DXXXX of
DCNT
STL/RET used within the
Interrupt Service Routine
0601
Device T exceeds the usage
limit
0F06 Misused SFTR operands
C40A
Misused MC/MCR
(Subroutine)
0604
T register exceeds the usage
limit
0F07 Misused SFTL operands
Misused MC/MCR (ISR)
0801
Device M exceeds the usage
limit
0F08 Misused REF operands
C40B
MC/MCR does not begin from
N0 nor of continuous status
0803 KnMm exceeds the usage limit 0F09
Misused WSFR, WSFL
operands
C40C Misused MC/MCR
0D01 Misused DECO operands
0F0A
Misused TTMR, STMR
commands
C40D Use I/P incorrectly
0D02 Misused ENCO operands
0F0B
SORT command exceeds the
usage times limit
C40E
IRET does not go after the last
FEND command
0D03 Misused DHSCS operands
0F0C
TKY command exceeds the
usage times limit
SRET does not go after the
last FEND command
0D04 Misused DHSCR operands
0F0D
HKY command exceeds the
usage time limit
C41C
I/O points of the expansion
unit exceed the limit
0D05 Misused PLSY operands
1000 Misused ZRST operands
C41D
Special expansion module
exceeds the limit
0D06 Misused PWM operands
C400 Illegitimate commands
C41E Error setting of Ext. moudle
0D07 Misused FROM/TO operands C401 Loop error
C41F Data write in memory failure
0D08 Misused PID operands
C402 Misused LD / LDI commands
C4FF Invalid command
0D09 Misused DHSZ operands
C403 Misused MPS commands
C4EE Missing END statement
0E01
Device C exceeds the usage
limit
