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HARDWARE REFERENCE

 

MANUAL

 

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 PMAC PCI Lite 

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 PCI Format 4-Axis Control Board 

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 400-603657-xHxx 

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 August 14, 2007 

Single Source Machine Control                                                                     

   

Power  //  Flexibility  //  Ease of Use 

21314 Lassen Street  Chatsworth, CA 91311  //  Tel. (818) 998-2095  Fax. (818) 998-7807  //  www.deltatau.com

 

Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com

Summary of Contents for PMAC Lite

Page 1: ...erutilized and idle equipment along with credit for buybacks and trade ins Custom engineering so your equipment works exactly as you specify Critical and expedited services Leasing Rentals Demos In st...

Page 2: ...4 400 603657 xHxx 5 August 14 2007 Single Source Machine Control Power Flexibility Ease of Use 21314 Lassen Street Chatsworth CA 91311 Tel 818 998 2095 Fax 818 998 7807 www deltatau com Artisan Techn...

Page 3: ...s that can be damaged by incorrect handling When installing or handling Delta Tau Data Systems Inc products avoid contact with highly insulated materials Only qualified personnel should be allowed to...

Page 4: ...R INFO 10 04 06 CP P SHANTZ 2 CORRECTION TO E17A E17D CONTROL P 6 11 07 06 CP S SATTARI 3 CORRECTIONS TO E110 E111 JUMPER DESC 04 26 07 CP S MILICI 4 CORRECTION TO E122 XIN FEATURE P 41 08 14 07 CP B...

Page 5: ...Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com...

Page 6: ...e Ended Encoder Selection 7 MACHINE CONNECTIONS 9 Mounting 9 Power Supplies 9 Digital Power Supply 9 Analog Power Supply 9 Overtravel Limits and Home Switches 10 Resistor Pack Configuration Flag and D...

Page 7: ...B C Flash Memory Bank Select 33 E17A D Amplifier Enable Direction Polarity Control 33 E18 E20 Power Up Reset Load Source 33 E21 Power Up Reset Load Source 34 E22 E23 Control Panel Handwheel Enable 34...

Page 8: ...Analog Inputs Option 44 CONNECTOR PINOUTS 45 J1 Display Port Connector 45 J2 Control Panel Port Connector 46 J3 Multiplexer Port Connector 47 J4 Serial Port Connector 48 J5 I O Port Connector 49 J6 A...

Page 9: ...PMAC PCI Lite Hardware Reference Manual iv Table of Contents Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com...

Page 10: ...ingle ended encoder input Four input flags two output flags Interface to external 16 bit serial ADC Display control panel mixed I O direct I O interface ports Buffered expansion port Clock crystal wit...

Page 11: ...n 8 channel 12 bit A D converter The key components on the board are U20 and connector J30 Option 12A provides an additional 8 channel 12 bit A D converter The key component on the board is U22 Option...

Page 12: ...s isolated from each other provided separate isolated supplies are used E89 E90 Input Flag Supply Control If E90 connects pins 1 and 2 and E89 is ON the input flags LIMn LIMn HMFLn are supplied from t...

Page 13: ...s E48 Option CPU Clock Frequency Control If variable I46 is saved at a value greater than 0 I46 will determine the CPU s operational frequency recommended For backward compatibility if I46 is saved at...

Page 14: ...rol These jumpers control which signals are tied to interrupt lines IR5 IR6 and IR7 on PMAC s programmable interrupt controller PIC as shown in the interrupt diagram Only one signal may be tied into e...

Page 15: ...associated output IC E122 XIN7 Feature Selection Jump 2 3 to bring the Power Good signal into register XIN7 at Y E801 bit 7 Reserved Configuration Jumpers E0 Reserved for future use E109 Reserved for...

Page 16: ...can be configured as a pull up resistor to 5V or a pull down resistor to GND If this socketed resistor is configured as a pull down resistor the default configuration the combination of pull up and pu...

Page 17: ...PMAC PCI Lite Hardware Reference Manual 8 Hardware Setup Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com...

Page 18: ...there must be no external 5V supply or the two supplies will fight each other possibly causing damage This voltage could be measured between pins 1 and 3 of the terminal block In a stand alone configu...

Page 19: ...s 2 RP83 Flags 3 RP89 Flags 4 RP94 Types of Overtravel Limits PMAC expects a closed to ground connection for the limits to be considered not on fault This arrangement provides a failsafe condition and...

Page 20: ...C1 pin floating Do not ground it For a differential command using PMAC channel 1 connect DAC1 pin 43 to the plus command input on the amplifier Connect DAC1 pin 45 to the minus command input on the am...

Page 21: ...ifier signal should be under manual control JMACH1 AENA1 AGND 47 58 Connect to the amplifier enable input This signal could be either sinking or sourcing as determined by chips U37 See jumpers E100 E1...

Page 22: ...e JOPTO port on the PMAC 16 I O points 100mA per channel up to 24V Hardware selectable between sinking and sourcing in groups of eight default is all sinking inputs can be changed simply by moving a j...

Page 23: ...o the desired voltage level to each output Example Standard configuration using the ULN2803A sinking open collector output IC Control Panel Port I O JPAN Port The J2 JPAN connector is a 26 pin connect...

Page 24: ...se of this input Make sure that the Encoder 2 jumper E26 is set for single ended signals connecting pins 1 and 2 Optional Voltage to Frequency Converter The Wiper analog input 0 to 10V on PMAC referen...

Page 25: ...tiplexer boards provides 64 I O point per board optically isolated from PMAC The TWS form of M variables is used for these boards The Acc 8D Option 7 Resolver to Digital Converter board provides up to...

Page 26: ...of converted registers desired minus one the converted data can be found in registers 0708 to 070F See the PMAC Software Reference manual for further details Compare Equal Outputs Port JEQU Port The c...

Page 27: ...PMAC PCI Lite Hardware Reference Manual 18 Machine Connections Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com...

Page 28: ...PMAC PCI Lite Hardware Reference Manual Machine Connections 19 Machine Connections Example Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com...

Page 29: ...PMAC PCI Lite Hardware Reference Manual 20 Software Setup Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com...

Page 30: ...iguration variables for the PMAC are fully described in the PMAC User and Software manuals Operational Frequency and Baud Rate Setup Note Older PMAC boards required a start up PLC for setting the oper...

Page 31: ...ere n does not match I0 on the board it will stop responding to commands on the serial port No two boards on the same serial cable may have the same value of I0 If the command is sent over the serial...

Page 32: ...ques by pointing a second M variable to the definition of a first M variable that points into this memory area For example with the M variable definitions M0 L A000 1st long word of Opt 16 RAM floatin...

Page 33: ...PMAC PCI Lite Hardware Reference Manual 24 Software Setup Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com...

Page 34: ...Hardware Reference Manual Hardware Reference Summary 25 HARDWARE REFERENCE SUMMARY Board Dimensions Part Number 603657 100 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www...

Page 35: ...A8 E87 A5 E17D A7 E88 A2 E18 B4 E89 B5 E19 B4 E90 B5 E20 B4 E98 A7 E21 B4 E100 A3 E22 A9 E101 A4 E23 A9 E102 A4 E28 B7 E109 B6 E29 A8 E110 A7 E30 A8 E111 A7 E31 A8 E119 B1 E32 A8 E122 B7 E33 A8 D15 A3...

Page 36: ...PMAC PCI Lite Hardware Reference Manual Hardware Reference Summary 27 1 2 B A 3 4 6 8 7 9 C 5 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com...

Page 37: ...r this purpose which connects PMAC to a DB 25 connector Standard DB 9 to DB 25 or DB 25 to DB 9 adapters may be needed for a particular setup J5 General Purpose Digital Inputs and Outputs JOPTO Port P...

Page 38: ...Indicators D20 and D20A When these green LEDs are lit they indicate that power is applied to the 5V input D21 and D21A When these red LEDs are lit they indicate that the watchdog timer has tripped and...

Page 39: ...PMAC PCI Lite Hardware Reference Manual 30 Hardware Reference Summary Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com...

Page 40: ...e outputs M01 M08 Caution The jumper setting must match the type of driver IC or damage to the IC will result Jump pin 2 to 3 to apply GND to pin 10 of U13 should be UDN2981A for source output configu...

Page 41: ...equals one millisecond Since I10 has a maximum value of 8 388 607 the servo interrupt cycle time should always be less than a millisecond unless the basic unit of time on PMAC should be something oth...

Page 42: ...2 for high true AENA2 Remove jumper for low true AENA2 No jumper installed E17C A8 Jump 1 2 for high true AENA3 Remove jumper for low true AENA3 No jumper installed E17D A7 Jump 1 2 for high true AENA...

Page 43: ...encoder signal from front panel at J2 22 for CHA2 ENC2 A No jumper Note With these jumpers ON no encoder should be wired into ENC2 on JMACH1 Jumper E26 must connect pins 1 2 because these are single e...

Page 44: ...array ICs No more than one of these six jumpers may be on at a time Default and Physical Layout E34A E34 E35 E36 E37 E38 SCLK Clock Frequency E34A E34 E35 E36 E37 E38 A8 A8 A8 A8 A8 A8 On Off Off Off...

Page 45: ...B5 B5 C5 C5 On On On On Disabled Disabled Off On On On 600 900 On Off On On 800 1200 Off Off On On 1200 1800 On On Off On 1600 2400 Off On Off On 2400 3600 On Off Off On 3200 4800 Off Off Off On 4800...

Page 46: ...lt E55 B6 Jump pin 1 to 2 to allow EQU4 to interrupt host PC at PMAC interrupt level IR7 No jumper installed E57 B6 Jump pin 1 to 2 to allow EQU3 to interrupt host PC at PMAC interrupt level IR7 No ju...

Page 47: ...a positive voltage frequency number in PMAC E74 E75 Clock Output Control for External Interpolation E Point and Physical Layout Location Description Default E74 B9 Jump pin 1 to 2 to allow SCLK to out...

Page 48: ...ation Description Default E89 B5 Jump pin 1 to 2 to use A 15V on J8 JMACH1 pin 59 as supply for input flags Remove jumper to use A 15V OPT V from J9 pin 9 as supply for input flags Note This jumper se...

Page 49: ...installed E101 E102 Motors 1 4 Amplifier Enable Output Configure E Point and Physical Layout Location Description Default E101 A4 Jump pin 1 to 2 to apply A 15V A V as set by E100 to pin 10 of U37 AE...

Page 50: ...ervo and Init lines on the J4 connector Jump pin 2 to 3 to disable the Phase Servo and Init lines on the J4 connector E111 on positions 1 to 2 is necessary for daisy chained PMACs sharing the clock li...

Page 51: ...PMAC PCI Lite Hardware Reference Manual 42 E Point Jumper Descriptions Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com...

Page 52: ...0 J5 JOPT OPTO I O 1 Two 34 pin female flat cable connector Delta Tau P N 014 R00F34 0k0 T B Ansley P N 609 3441 2 171 34 T B Ansley standard flat cable stranded 34 wire 3 Phoenix varioface module ty...

Page 53: ...1 8 JANA Analog Inputs Option 1 Two 20 pin female flat cable connector Delta Tau P N 014 R00F20 0K0 T B Ansley P N 609 2041 2 171 20 T B Ansley standard flat cable stranded 20 wire 3 Phoenix varioface...

Page 54: ...a 1 8 DB0 Output Display Data 0 9 DB3 Output Display Data 3 10 DB2 Output Display Data 2 11 DB5 Output Display Data 5 12 DB4 Output Display Data 4 13 DB7 Output Display Data 7 14 DB6 Output Display Da...

Page 55: ...l Encoder A Channel 5v Ttl Sq Pulse Must Use E23 Cha2 17 IPLD Output In Position Ind C S Low Lights Led 18 BRLD Output Buffer Request Ind Low Lights Led 19 ERLD Output Fatal Follow Err C S Low Lights...

Page 56: ...ta input from multiplexed accessory 16 SEL6 Output Select 6 Output Multiplexer select output 17 DAT7 Input Data 7 Input Data input from multiplexed accessory 18 SEL7 Output Select 7 Output Multiplexer...

Page 57: ...t Special Clock Diff I O high true 21 SERVO Bidirect Servo Clock Diff I O low true 22 SERVO Bidirect Servo Clock Diff I O high true 23 PHASE Bidirect Phase Clock Diff I O low true 24 PHASE Bidirect Ph...

Page 58: ...ng High true sourcing 22 GND Common PMAC Common 23 MO5 Output Machine Output 5 Low true sinking High true sourcing 24 GND Common PMAC Common 25 MO4 Output Machine Output 4 Low true sinking High true s...

Page 59: ...os Axis 3 for resolver 5 CHB3 Input Enc B Ch Pos Axis 3 for resolver 6 CHC3 Input Enc C Ch Pos Axis 3 for resolver 7 E63 Input Interrupt IR4 Interrupt from EXP BRD 8 E59 Input Interrupt IR5 Interrupt...

Page 60: ...A Ch Neg 2 3 17 CHC1 Input Encoder C Ch Pos 2 18 CHC2 Input Encoder C Ch Pos 2 19 CHC1 Input Encoder C Ch Neg 2 3 20 CHC2 Input Encoder C Ch Neg 2 3 21 CHB1 Input Encoder B Ch Pos 2 22 CHB2 Input Enco...

Page 61: ...ing the 5V power in through the terminal block Note 2 Referenced to digital common GND Maximum of 12V permitted between this signal and its complement Note 3 Leave this input floating if not used i e...

Page 62: ...5v range 2 ANAI01 Input Analog input 1 0 5v or 2 5v range 3 ANAI02 Input Analog input 2 0 5v or 2 5v range 4 ANAI03 Input Analog input 3 0 5v or 2 5v range 5 ANAI04 Input Analog input 4 0 5v or 2 5v r...

Page 63: ...Amp fault input for chan 1 12 HF42 Input Amp Fault Amp fault input for chan 2 13 HF43 Input Amp Fault Amp fault input for chan 3 14 HF44 Input Amp Fault Amp fault input for chan 4 15 5V Output 5v Sup...

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