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Revision 2016/03, 6ELE, V1.14

B-1

Appendix B

Accessories

B.1 All Brake Resistors & Brake Units Used in AC Motor Drives

Note: Please only use DELTA resistors and recommended values. Other resistors and values will void Delta’s

warranty. Please contact your nearest Delta representative for use of special resistors. The brake unit should be at
least 10 cm away from AC motor drive to avoid possible interference. Refer to the “Brake unit Module User
Manual” for further details.

*Connect these two brake resistors in series.

V

o

lt

a

g

e

Applicable

Motor

Models

Full

Load

Torque

KG-M

Equivalent

Resistor

Value

(suggestion)

Brake

Unit

Model

and No.

of Units

Used

Brake Resistors

Model and No.

of Units Used

Brake

Torque

10%E

D

Min.

Equivalent

Resistor

Value for

each AC

Motor Drive

hp

kW

1

1

5

V

S

e

ri

e

s

0.25 0.2

VFD002EL11A

0.110

80W200

Ω

BUE-

20015

1 BR080W200 1

320

105.6

Ω

0.5

0.4

VFD004EL11A

0.216

80W200

Ω

BUE-

20015

1 BR080W200 1

170

105.6

Ω

1

0.75

VFD007EL11A

0.427

80W200

Ω

BUE-

20015

1 BR080W200 1

140

105.6

Ω

2

3

0

V

S

e

ri

e

s

0.25 0.2

VFD002EL21A/23A

0.110

80W200

Ω

BUE-

20015

1 BR080W200 1

320

105.6

Ω

0.5

0.4

VFD004EL21A/23A

0.216

80W200

Ω

BUE-

20015

1 BR080W200 1

170

105.6

Ω

1

0.75

VFD007EL21A/23A

0.427

80W200

Ω

BUE-

20015

1 BR080W200 1

140

105.6

Ω

2

1.5

VFD015EL21A/23A

0.849

300W 110

Ω

BUE-

20015

1 BR300W110 1

107

105.6

Ω

3

2.2

VFD022EL21A/23A

1.262

300W 110

Ω

BUE-

20037

1 BR300W110 1

150

105.6

Ω

5

3.7

VFD037EL23A

2.080

600W30

Ω

BUE-

20037

2*

-BR300W025

2*

150

47.5

Ω

4

6

0

V

S

e

ri

e

s

0.5

0.4

VFD004EL43A

0.216

80W750

Ω

BUE-

40015

1 BR080W7500 1

400

422

Ω

1

0.75

VFD007EL43A

0.427

80W750

Ω

BUE-

40015

1 BR080W750 1

200

422

Ω

2

1.5

VFD015EL43A

0.849

200W 360

Ω

BUE-

40015

1 BR200W360 1

140

95

Ω

3

2.2

VFD022EL43A

1.262

300W 250

Ω

BUE-

40037

1 BR300W250 1

150

84.4

Ω

5

3.7

VFD037EL43A

2.080

600W 140

Ω

BUE-

40037

1

BR300W070

2*

150

84.4

Ω

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Summary of Contents for VFD-EL series

Page 1: ...www delta com tw ia Sensorless Vector Control Micro Drive VFD EL User Manual Series VFD EL Series User Manual 20 31 0 40 803800 FAX 31 0 40 8003998 6 E L E 5011662906 2016 03 ...

Page 2: ...ectly to the AC mains circuit power supply 5 Ground the VFD EL using the ground terminal The grounding method must comply with the laws of the country where the AC motor drive is to be installed Refer to the Basic Wiring Diagram 6 VFD EL series is used only to control variable speed of 3 phase induction motors NOT for 1 phase motors or other purpose 7 VFD EL series shall NOT be used for life suppo...

Page 3: ... Circuit 2 7 2 3 1 Main Circuit Connection 2 7 2 3 2 Main Circuit Terminals 2 8 2 4 Control Terminals 2 9 Chapter 3 Keypad and Start Up 3 1 3 1 Description of the Digital Keypad 3 1 3 2 How to Operate the Digital Keypad 3 2 3 3 Reference Table for the 7 segment LED Display of the Digital Keypad 3 2 3 4 Operation Method 3 3 3 5 Trial Run 3 4 Chapter 4 Parameters 4 1 4 1 Summary of Parameter Setting...

Page 4: ...1 AC Input Reactor Recommended Value B 7 B 4 2 AC Output Reactor Recommended Value B 7 B 4 3 Applications B 8 B 5 Zero Phase Reactor RF220X00A B 9 B 6 Remote Controller RC 01 B 10 B 7 PU06 B 11 B 7 1 Description of the Digital Keypad VFD PU06 B 11 B 7 2 Explanation of Display Message B 11 B 7 3 Operation Flow Chart B 12 B 8 Fieldbus Modules B 13 B 8 1 DeviceNet Communication Module CME DN01 B 13 B...

Page 5: ...ponents B 19 B 8 4 4 LED Indicator Explanation Troubleshooting B 20 B 9 MKE EP DIN Rail B 21 B 9 1 MKE EP B 21 B 9 2 DIN Rail MKEL DRA Only for frame A B 22 Appendix C How to Select the Right AC Motor Drive C 1 C 1 Capacity Formulas C 2 C 2 General Precaution C 3 C 3 How to Choose a Suitable Motor C 4 Application Firmware V1 14 ...

Page 6: ...This page intentionally left blank ...

Page 7: ......

Page 8: ... motor drive is not used for longer time after installation on building sites or places with humidity and dust it s best to move the AC motor drive to an environment as stated above 1 1 Receiving and Inspection This VFD EL AC motor drive has gone through rigorous quality control tests at the factory before shipment After receiving the AC motor drive please check for the following Check to make sur...

Page 9: ...ntact your distributor 1 1 4 Drive Frames and Appearances 0 25 2HP 0 2 1 5kW Frame A 1 5HP 0 75 3 7kW Frame B Input terminals R L1 S L2 T L3 Digital keypad Output terminals U T1 V T2 W T3 Control board cover Input terminals cover R L1 S L2 T L3 Case body Digital keypad Output terminals cover U T1 V T2 W T3 Control board cover Internal Structure Digital keypad ACI AVI RS485 port RJ 45 NPN PNP RFI J...

Page 10: ...rrent CAUTION 1 After applying power to the AC motor drive do not cut off the RFI jumper Therefore please make sure that main power has been switched off before cutting the RFI jumper 2 The gap discharge may occur when the transient voltage is higher than 1 000V Besides electro magnetic compatibility of the AC motor drives will be lower after cutting the RFI jumper 3 Do NOT cut the RFI jumper when...

Page 11: ...ting storing or transporting the AC motor drive outside these conditions may cause damage to the AC motor drive 2 Failure to observe these precautions may void the warranty 3 Mount the AC motor drive vertically on a flat vertical surface object by screws Other directions are not allowed 4 The AC motor drive will generate heat during operation Allow sufficient space around the unit for heat dissipa...

Page 12: ...leration 3 Enhance brake function and stabilize the voltage of the DC bus 4 The brake module can be added to enhance brake function after connecting in parallel 5 Only the same power system can be connected in parallel 6 It is recommended to connect 5 AC motor drives in parallel no limit in horsepower Power 208 220 230 380 440 480 depend on models power should be applied at the same time only the ...

Page 13: ...me W W1 H H1 D Ø ØD A 72 0 2 83 59 0 2 32 174 0 6 86 151 6 5 97 136 0 5 36 5 4 0 21 2 7 0 11 B 100 0 3 94 89 0 3 50 174 0 6 86 162 9 6 42 136 0 5 36 5 4 0 21 2 7 0 11 NOTE Frame A VFD002EL11A 21A 23A VFD004EL11A 21A 23A 43A VFD007EL21A 23A 43A VFD015EL23A 43A Frame B VFD007EL11A VFD015EL21A VFD022EL21A 23A 43A VFD037EL23A 43A ...

Page 14: ...ance with U L standards is a required CAUTION 1 Make sure that power is only applied to the R L1 S L2 T L3 terminals Failure to comply may result in damage to the equipment The voltage and current should lie within the range as indicated on the nameplate 2 All the units must be grounded directly to a common ground terminal to prevent lightning strike or electric shock 3 Please make sure to fasten ...

Page 15: ...r SA OFF ON MC MC RB RC Recommended Circui t when power suppl y is turned OFF by a fault output If the fault occurs the contact will be ON to turn off the power and protect the power sys tem R L1 S L2 E Analog Multi function Output Terminal Refer to chapter 2 4 for details U T1 V T2 W T3 IM 3 AFM ACM RA RB RC Motor Analog Signal common E E MI1 MI2 MI3 MI4 MI6 MI5 DCM 24V FWD Stop REV Stop Multi st...

Page 16: ...Revision 2016 03 6ELE V1 14 2 3 ...

Page 17: ...ring for NPN mode and PNP mode A NPN mode without external power Factory setting NPN PNP B NPN mode with external power Factory setting NPN PNP 24 Vdc C PNP mode without external power Sw1 Factory setting NPN PNP D PNP mode with external power Sw1 Factory setting NPN PNP 24 Vdc ...

Page 18: ...se the direction of motor rotation switch over any of the two motor leads 7 With long motor cables high capacitive switching current peaks can cause over current high leakage current or lower current readout accuracy To prevent this the motor cable should be less than 20m for 3 7kW models and below And the cable should be less than 50m for 5 5kW models and above For longer motor cables use an AC o...

Page 19: ...protection from AC line disturbances surges switching spikes short interruptions etc AC line reactor should be installed when the power supply capacity is 500kVA or more or advanced capacity is activated The wiring distance should be 10m Refer to appendix B for details Zero phase Reactor Ferrite Core Common Choke Optional Zero phase reactors are used to reduce radio noise especially when audio equ...

Page 20: ...ct a current sensor with sensitivity of 200mA and not less than 0 1 second detection time to avoid nuisance tripping For specific GFCI of the AC motor drive please select a current sensor with sensitivity of 30mA or above Do NOT run stop AC motor drives by turning the power ON OFF Run stop AC motor drives by RUN STOP command via control terminals or keypad If you still need to run stop AC drives b...

Page 21: ...R L1 S L2 T L3 14 2 16 3kgf cm 12 14in lbf 12 18 AWG 3 3 0 8mm 2 Copper only 75 o C U T1 V T2 W T3 B R L1 S L2 T L3 16 3 19 3kgf cm 14 17in lbf 8 18 AWG 8 4 0 8mm 2 Copper only 75 o C U T1 V T2 W T3 NOTE Frame A VFD002EL11A 21A 23A VFD004EL11A 21A 23A 43A VFD007EL21A 23A 43A VFD015EL23A 43A Frame B VFD007EL11A VFD015EL21A VFD022EL21A 23A 43A VFD037EL23A 43A ...

Page 22: ...FF Stop acc to Stop Method MI3 Multi function Input 3 Refer to Pr 04 05 to Pr 04 08 for programming the Multi function Inputs ON the activation current is 5 5mA OFF leakage current tolerance is 10µA MI4 Multi function Input 4 MI5 Multi function Input 5 MI6 Multi function Input 6 24V DC Voltage Source 24VDC 50mA used for PNP mode DCM Digital Signal Common Common for digital inputs and used for NPN ...

Page 23: ...iring and keep it as short as possible 20m with proper grounding If the noise is inductive connecting the shield to terminal ACM can bring improvement If the analog input signals are affected by noise from the AC motor drive please connect a capacitor 0 1 µ F and above and ferrite core as indicated in the following diagrams C AVI ACM ferrite core wind each wires 3 times or more around the core Dig...

Page 24: ... terminals RS 485 10V MI1 MI3 MI5 24V AVI RA RB RC MI2 MI4 MI6 DCM ACM AFM Frame Torque Wire A B 5 1 8 1kgf cm 4 4 7in lbf 16 24 AWG 1 3 0 2mm 2 NOTE Frame A VFD002EL11A 21A 23A VFD004EL11A 21A 23A 43A VFD007EL21A 23A 43A VFD015EL23A 43A Frame B VFD007EL11A VFD015EL21A VFD022EL21A 23A 43A VFD037EL23A 43A ...

Page 25: ......

Page 26: ...uency Displays the actual output frequency at terminals U T1 V T2 and W T3 User defined unit where U F x Pr 00 05 Displays the output current at terminals U T1 V T2 and W T3 Displays the AC motor drive forward run status Displays the AC motor drive reverse run status The counter value C Displays the selected parameter Displays the actual stored value of the selected parameter External Fault Displa...

Page 27: ...turn the selecting mode When operation source is digital keypad START GO START MODE MODE MODE MODE MODE NOTE In the selection mode press to set the parameters MODE or ENTER ENTER ENTER MODE or MODE MODE MODE MODE 3 3 Reference Table for the 7 segment LED Display of the Digital Keypad Digit 0 1 2 3 4 5 6 7 8 9 LED Display English alphabet A b Cc d E F G Hh Ii Jj LED Display English alphabet K L n O...

Page 28: ...tting for details Operate from external signal Don t apply the mains voltage directly to above terminals E MI1 MI2 MI3 MI4 MI6 MI5 DCM 24V FWD Stop REV Stop Multi step 1 Multi step 2 Multi step 3 Multi step 4 Digital Signal Common Factory setting Sw1 NPN PNP Factory setting NPN Mode AVI ACI AVI ACM 10V 5K 3 2 1 Power supply 10V 3mA Master Frequency 0 to 10V 47K Analog Signal Common E Sw2 AVI ACI F...

Page 29: ...you want to decelerate to stop please press key 4 Check following items Check if the motor direction of rotation is correct Check if the motor runs steadily without abnormal noise and vibration Check if acceleration and deceleration are smooth RUN If the results of trial run are normal please start the formal run NOTE 1 Stop running immediately if any fault occurs and refer to the troubleshooting ...

Page 30: ...thout the need for re adjustment during operation The 11 groups are as follows Group 0 User Parameters Group 1 Basic Parameters Group 2 Operation Method Parameters Group 3 Output Function Parameters Group 4 Input Function Parameters Group 5 Multi Step Speed Parameters Group 6 Protection Parameters Group 7 Motor Parameters Group 8 Special Parameters Group 9 Communication Parameters Group 10 PID Con...

Page 31: ...nd value Fxxx 0 1 Display the actual output frequency Hxxx 2 Display the content of user defined unit Uxxx 3 Multifunction display see Pr 00 04 4 FWD REV command 00 04 Content of Multi function Display 0 Display the content of user defined unit Uxxx 0 1 Display the counter value c 2 Display the status of multi function input terminals d 3 Display DC BUS voltage u 4 Display output voltage E 5 Displ...

Page 32: ...rameter Function Setting Factory Setting Customer 00 12 50Hz Base Voltage Selection 0 230V 400V 1 220V 380V 0 00 13 User defined Value correspond to max operating frequency 0 to 9999 0 00 14 Decimal place of User defined Value 0 to 3 0 ...

Page 33: ...el Time 2 0 1 to 600 0 0 01 to 600 0 sec 10 0 01 13 Jog Acceleration Time 0 1 to 600 0 0 01 to 600 0 sec 1 0 01 14 Jog Deceleration Time 0 1 to 600 0 0 01 to 600 0 sec 1 0 01 15 Jog Frequency 0 10 Hz to Fmax Pr 01 00 Hz 6 00 01 16 Auto acceleration deceleration refer to Accel Decel time setting 0 Linear Accel Decel 0 1 Auto Accel Linear Decel 2 Linear Accel Auto Decel 3 Auto Accel Decel Set by loa...

Page 34: ...f Simple Positioning Stop 2 0 00 01 31 Delay Time of Simple Positioning Stop 3 0 00 01 32 Delay Time of Simple Positioning Stop 4 0 00 600 00 sec 0 00 01 33 Delay Time of Simple Positioning Stop 5 0 00 01 34 Delay Time of Simple Positioning Stop 6 0 00 01 35 Delay Time of Simple Positioning Stop 7 0 00 ...

Page 35: ...tioning Stop E F coast to stop 02 03 PWM Carrier Frequency Selections 2 to 12kHz 8 02 04 Motor Direction Control 0 Enable forward reverse operation 0 1 Disable reverse operation 2 Disabled forward operation 02 05 The source of Power On command and Running command modifies the operating control of the VFD 0 Start running when Power is on 1 Don t run when Power is on 2 When the source of the command...

Page 36: ...99 0Hz 60 00 02 12 Communication Frequency Command 0 00 to 599 0Hz 60 00 02 13 The Selections for Saving Keypad or Communication Frequency Command 0 Save Keypad Communication Frequency 0 1 Save Keypad Frequency only 2 Save Communication Frequency only 02 14 Initial Frequency Selection for keypad RS485 0 by Current Freq Command 0 1 by Zero Freq Command 2 by Frequency Display at Stop 02 15 Initial F...

Page 37: ... 20 Warning FbE Cexx AoL2 AUE SAvE 21 Brake control Desired frequency attained 22 AC motor drive ready 23 Multi pump system error display only master 03 01 Reserved 03 02 Desired Frequency Attained 0 00 to 599 0Hz 0 00 03 03 Analog Output Signal Selection AFM 0 Analog frequency meter 0 1 Analog current meter 03 04 Analog Output Gain 1 to 200 100 03 05 Terminal Count Value 0 to 9999 0 03 06 Prelimi...

Page 38: ... 9 Parameter Function Setting Factory Setting Custome r 03 09 Reserved 03 10 Reserved 03 11 Brake Release Frequency 0 00 to 20 00Hz 0 00 03 12 Brake Engage Frequency 0 00 to 20 00Hz 0 00 03 13 Display the Status of Relay Read only ...

Page 39: ... 1 2 Multi Step speed command 2 04 06 Multi function Input Terminal MI4 3 Multi Step speed command 3 2 4 Multi Step speed command 4 5 External reset 04 07 Multi function Input Terminal MI5 6 Accel Decel inhibit 3 7 Accel Decel time selection command 8 Jog Operation 04 08 Multi function Input Terminal MI6 9 External base block 4 10 Up Increment master frequency 11 Down Decrement master frequency 12...

Page 40: ...0 to 100 00 Fmax 0 00 04 13 Max AVI Voltage 0 00 to 10 00V 10 00 04 14 Max AVI Frequency 0 0 to 100 0 Fmax 100 0 04 15 Min ACI Current 0 0 to 20 0mA 4 0 04 16 Min ACI Frequency 0 0 to 100 0 Fmax 0 0 04 17 Max ACI Current 0 0 to 20 0mA 20 0 04 18 Max ACI Frequency 0 0 to 100 0 Fmax 100 0 04 19 04 25 Reserved 04 26 Display the Status of Multi function Input Terminal Read only Bit0 MI1 Status Bit1 MI...

Page 41: ...peed Frequency 0 00 to 599 0 Hz 0 00 05 05 6th Step Speed Frequency 0 00 to 599 0 Hz 0 00 05 06 7th Step Speed Frequency 0 00 to 599 0 Hz 0 00 05 07 8th Step Speed Frequency 0 00 to 599 0 Hz 0 00 05 08 9th Step Speed Frequency 0 00 to 599 0 Hz 0 00 05 09 10th Step Speed Frequency 0 00 to 599 0 Hz 0 00 05 10 11th Step Speed Frequency 0 00 to 599 0 Hz 0 00 05 11 12th Step Speed Frequency 0 00 to 599...

Page 42: ...p running 06 04 Over Torque Detection Level 10 to 200 150 06 05 Over Torque Detection Time 0 1 to 60 0 sec 0 1 06 06 Electronic Thermal Overload Relay Selection 0 Standard motor self cooled by fan 2 1 Special motor forced external cooling 2 Disabled 06 07 Electronic Thermal Characteristic 30 to 600 sec 60 06 08 Present Fault Record 0 No fault 0 1 Over current oc 2 Over voltage ov 3 IGBT Overheat o...

Page 43: ...protection failure HPF3 23 OC Hardware protection failure HPF4 24 U phase error cF3 0 25 V phase error cF3 1 26 W phase error cF3 2 27 DCBUS error cF3 3 28 IGBT Overheat cF3 4 29 Reserved 30 Reserved 31 Reserved 32 ACI signal error AErr 33 Reserved 34 Motor PTC overheat protection PtC1 35 FBE_ERR PID feedback error the signal of the feedback is wrong 36 dEv unusual PID feedback deviation 37 40 Res...

Page 44: ...d Slip Motor 0 0 00 20 00Hz 3 00 07 07 Slip Compensation Limit 0 250 200 07 08 Torque Compensation Time Constant 0 01 10 00 sec 0 30 07 09 Slip Compensation Time Constant 0 05 10 00 sec 0 20 07 10 Accumulative Motor Operation Time Min 0 to 1439 Min 0 07 11 Accumulative Motor Operation Time Day 0 to 65535 Day 0 07 12 Motor PTC Overheat Protection 0 Disable 1 Enable 0 07 13 Input Debouncing Time of ...

Page 45: ...ts with last frequency command 2 Starts with minimum output frequency 1 08 07 B B Time for Speed Search 0 1 to 5 0 sec 0 5 08 08 Current Limit for Speed Search 30 to 200 150 08 09 Skip Frequency 1 Upper Limit 0 00 to 599 0 Hz 0 00 08 10 Skip Frequency 1 Lower Limit 0 00 to 599 0 Hz 0 00 08 11 Skip Frequency 2 Upper Limit 0 00 to 599 0 Hz 0 00 08 12 Skip Frequency 2 Lower Limit 0 00 to 599 0 Hz 0 0...

Page 46: ... Warn and ramp to stop 2 Warn and coast to stop 3 No warning and keep operating 09 03 Time out Detection 0 1 120 0 seconds 0 0 Disable 0 0 09 04 Communication Protocol 0 7 N 2 Modbus ASCII 0 1 7 E 1 Modbus ASCII 2 7 O 1 Modbus ASCII 3 8 N 2 Modbus RTU 4 8 E 1 Modbus RTU 5 8 O 1 Modbus RTU 6 8 N 1 Modbus RTU 7 8 E 2 Modbus RTU 8 8 O 2 Modbus RTU 9 7 N 1 Modbus ASCII 10 7 E 2 Modbus ASCII 11 7 O 2 M...

Page 47: ...D 0 00 to 1 00 sec 0 00 10 05 Upper Bound for Integral Control 0 to 100 100 10 06 Primary Delay Filter Time 0 0 to 2 5 sec 0 0 10 07 PID Output Freq Limit 0 to 110 100 10 08 PID Feedback Signal Detection Time 0 0 to 3600 sec 0 0 disable 60 0 10 09 Treatment of the Erroneous PID Feedback Signals 0 Warn and RAMP to stop 0 1 Warn and COAST to stop 2 Warn and keep operation 10 10 Gain Over the PID Det...

Page 48: ... 10 24 Offset Level of Liquid Leakage 0 to 50 0 10 25 Liquid Leakage Change Detection 0 to 100 0 disable 0 10 26 Time Setting for Liquid Leakage Change 0 1 to 10 0 sec 0 disable 0 5 10 27 10 34 Reserved 10 35 Multi Pump control mode 00 Disable 01 Fixed Time Circulation alternating operation 02 Fixed quantity control multi pump operating at constant pressure 0 10 36 Multi pump ID 1 Master 2 4 Slave...

Page 49: ...or not when an error is occurred 0 Do not start 1 Select an alternate pump 1 10 44 Selection of pump startup sequence 0 By pump s ID 1 By the running time 0 10 45 Running time of multi pump under alternative operation 0 0 360 0 sec 60 0 10 46 10 48 Reserved 10 49 Assign the setting of Pr10 12 PID feedback level 0 Use the current setting factory setting verify if any error by checking feedback devi...

Page 50: ...ase execute DC brake before start up 08 00 08 01 Energy Saving Applications Purpose Functions Related Parameters Punching machines fans pumps and precision machinery Energy saving and less vibrations Energy saving when the AC motor drive runs at constant speed yet full power acceleration and deceleration For precision machinery it also helps to lower vibrations 08 17 Multi step Operation Applicati...

Page 51: ...CLOSE RUN MI2 OPEN FWD CLOSE REV DCM STOP REV FWD RUN VFD EL 02 00 02 01 02 09 04 04 Operation Command Applications Purpose Functions Related Parameters General application Selecting the source of control signal Selection of AC motor drive control by external terminals digital keypad or RS485 02 01 04 05 04 08 Frequency Hold Applications Purpose Functions Related Parameters General application Acc...

Page 52: ...plications Purpose Functions Related Parameters Pumps and fans To prevent machine vibrations The AC motor drive cannot run at constant speed in the skip frequency range Three skip frequency ranges can be set 08 09 08 14 Carrier Frequency Setting Applications Purpose Functions Related Parameters General application Low noise The carrier frequency can be increased when required to reduce motor noise...

Page 53: ...Related Parameters General application Provide a signal for running status When executing Base Block a signal is given for external system or control wiring 03 00 Overheat Warning for Heat Sink Applications Purpose Functions Related Parameters General application For safety When heat sink is overheated it will send a signal for external system or control wiring 03 00 Multi function Analog Output A...

Page 54: ...5 1 5 2 2 3 7 HP 0 5 1 0 2 0 3 0 5 0 Pr 00 00 3 5 7 9 11 Rated Output Current A 1 5 2 5 4 2 5 5 8 2 Max Carrier Frequency 12kHz 00 02 Parameter Reset Factory Setting 0 Settings 0 Parameter can be read written 1 All parameters are read only 8 Keypad lock 9 All parameters are reset to factory settings 50Hz 230V 400V or 220V 380V depends on Pr 00 12 10 All parameters are reset to factory settings 60H...

Page 55: ...K Unit 0 1 Settings 0 1 to d 160 0 Factory Setting 1 0 The coefficient K determines the multiplying factor for the user defined unit The display value is calculated as follows U User defined unit Actual output frequency K Pr 00 05 Example A conveyor belt runs at 13 6m s at motor speed 60Hz K 13 6 60 0 22 0 226667 rounded to 1 decimal therefore Pr 00 05 0 2 With Frequency command 35Hz display shows...

Page 56: ...word Incorrect Password END Displays 0 when entering correct password into Pr 00 08 00 09 00 08 00 08 Displays 0 when entering correct password into Pr 00 08 Correct Password END 00 09 00 10 Control Mode Factory Setting 0 Display 0 Voltage Frequency Control 1 Vector Control This parameter determines how the motor drive is controlled V F Voltage Frequency Control 1 The mechanical characteristic cur...

Page 57: ...lied on the following equipments textile printing crane and drilling Related parameter Pr07 02 Torque Compensation 00 11 Reserved 00 12 50Hz Base Voltage Selection Factory Setting 0 Settings 0 230V 400V 1 220V 380V This parameter determines the base voltage for 50Hz 00 13 User defined Value correspond to max operating frequency Unit 1 Settings 0 to 9999 Factory Setting 0 This parameter corresponds...

Page 58: ...arameter sets the Mid Point Frequency of the V f curve With this setting the V f ratio between Minimum Frequency and Mid Point frequency can be determined This parameter must be equal to or greater than Minimum Output Frequency Pr 01 05 and equal to or less than Maximum Voltage Frequency Pr 01 01 01 04 Mid Point Voltage Vmid Unit 0 1 Settings 115V 230V series 0 1 to 255 0V Factory Setting 10 0 460...

Page 59: ... Tdecel 1 Unit 0 1 0 01 01 11 Acceleration Time 2 Taccel 2 Unit 0 1 0 01 01 12 Deceleration Time 2 Tdecel 2 Unit 0 1 0 01 Settings 0 1 to 600 0 sec 0 01 to 600 0 sec Factory Setting 10 0 Acceleration deceleration time 1 or 2 can be switched by setting the external terminals MI3 MI12 to 7 set Pr 04 05 Pr 04 08 to 7 or Pr 11 06 Pr 11 11 to 7 01 19 Accel Decel Time Unit Factory Setting 0 Settings 0 U...

Page 60: ...Settings 0 10 to Fmax Pr 01 00 Hz Factory Setting 6 00 Only external terminal JOG MI3 to MI12 can be used When the Jog command is ON the AC motor drive will accelerate from Minimum Output Frequency Pr 01 05 to Jog Frequency Pr 01 15 When the Jog command is OFF the AC motor drive will decelerate from Jog Frequency to zero The used Accel Decel time is set by the Jog Accel Decel time Pr 01 13 Pr 01 1...

Page 61: ...out stall and deceleration without brake resistor In applications with brake resistor or brake unit Auto deceleration shall not be used 01 17 Acceleration S Curve Unit 0 1 0 01 01 18 Deceleration S Curve Unit 0 1 0 01 Factory Setting 0 Settings 0 0 S curve disabled 0 1 to 10 0 0 01 to 10 00 S curve enabled 10 0 10 00 is the smoothest This parameter is used to ensure smooth acceleration and deceler...

Page 62: ...ng 0 00 01 29 Delay Time of Simple Positioning Stop 1 Unit 0 01 Settings 0 00 600 00 sec Factory Setting 0 00 01 30 Delay Time of Simple Positioning Stop 2 Unit 0 01 Settings 0 00 600 00 sec Factory Setting 0 00 01 31 Delay Time of Simple Positioning Stop 3 Unit 0 01 Settings 0 00 600 00 sec Factory Setting 0 00 01 32 Delay Time of Simple Positioning Stop 4 Unit 0 01 Settings 0 00 600 00 sec Facto...

Page 63: ...2 As shown in the image below a 4 pole motor turntable s diameter r and its rotation speed n RPM r n Example 01 When that motor turntable is rotating at 50Hz Pr02 02 4 Simple Positioning Stio E F coast to stop Pr01 26 50 Hz Simple Positioning Stop Frequency 6 and its corresponding Pr01 34 2 sec Delay Time of Simple Positioning Stop 6 the deceleration time will be 10 sec for decreasing from 50Hz to...

Page 64: ...ositioning Stop 2 then the deceleration time will be 40 sec for decreasing from 60Hz to 0Hz The delay time to stop of 1 5Hz is 1 5sce the deceleration time is 1 sec for decreasing from 1 5Hz to 0 Hz When stop command is given Simple Positioning Stop will be activate its rotation speed is n 120x1 5 4 round minute 1 5 2 round second Number of rounds of motor turntable 1 5 2 x 1 5 2 5 2 1 5 rounds Th...

Page 65: ... Keypad STOP RESET enabled 2 External terminals Keypad STOP RESET disabled 3 RS 485 RJ 45 USB communication Keypad STOP RESET enabled 4 RS 485 RJ 45 USB communication Keypad STOP RESET disabled The factory setting for source of first operation command is 1 digital keypad is optional When the AC motor drive is controlled by external terminal please refer to Pr 02 05 Pr 04 04 for details 02 10 Combi...

Page 66: ...equency motor speed motor speed operation command operation command stops according to decel eration time free run to stop ramp to stop and free run to stop EF Frequency Frequency frequency output motor speed EF operation command stops according to decel eration time When Pr 02 02 is set to 2 or 3 frequency output free run to stop operation command When Pr 02 02 is set to 0 or 1 motor speed 02 03 ...

Page 67: ...rated current the carrier frequency will decrease from 12k Hz to 8k Hz Mounting method Method A Frame B Frame A 150mm 150mm 50mm 50mm Frame B Frame A Method B 40 50 60 For 460V Series 80 90 100 70 Carrier Frequency Rated Current 2kHz 4kHz 8kHz 10kHz 12kHz 6kHz 50 with mounting method A 40 with mounting method B 25 with mounting method B 40 50 60 For 115V 230V Series 80 90 100 2kHz 4kHz 8kHz 10kHz ...

Page 68: ...02 05 after power is applied For terminals MI1 and MI2 only Setting 4 is an external terminal control setting when the motor drive restarts after an instantaneous power failure When the motor drive has an instantaneous power failure the DC bus will decrease to LV If a command is sent from the host computer while the DC bus is at LV and the operating command is still conductive trigger the motor dr...

Page 69: ...cc to Pr 02 08 02 08 Accel Decel Rate of Change of UP DOWN Operation with Constant Speed Unit 0 01 Settings 0 01 10 00 Hz 2ms Factory Setting 0 01 These parameters determine the increase decrease of the master frequency when operated via the Multi function Inputs when Pr 04 05 Pr 04 08 are set to 10 Up command or 11 Down command When Pr 02 07 is set to 0 increase decrease the frequency by using UP...

Page 70: ...Display the Master Freq Command Source Settings Read Only Factory setting You can read the master frequency command source by this parameter Display Value Bit Function 1 Bit0 1 Master Freq Command Source by First Freq Source Pr 02 00 2 Bit1 1 Master Freq Command Source by Second Freq Source Pr 02 09 4 Bit2 1 Master Freq Command Source by Multi input function 02 17 Display the Operation Command Sou...

Page 71: ... defined value 1 is set to 180 0 Pr 00 13 is set to 1800 Pr 00 14 is set to 1 AVI 2V 180 0 2V 10V 36 0 frequency is 36 0 180 0 60 0 12 0Hz Pr 02 18 30 0 frequency is 30 0 60 0 180 0 10 0Hz At this moment the keypad will display 66 0 36 0 30 0 and the output frequency is 22 0Hz 12 0 10 0 When reading the value from communication address the value will be shown as follows 2102H and 2103H are 22 0Hz ...

Page 72: ... when the counter reaches Terminal Count Value 11 Preliminary Count Value Attained Active when the counter reaches Preliminary Count Value 12 Over Voltage Stall supervision Active when the Over Voltage Stall function operating 13 Over Current Stall supervision Active when the Over Current Stall function operating 14 Heat Sink Overheat Warning When heatsink overheats it will signal to prevent OH tu...

Page 73: ... of the multi pump system the RLY will be turned on Wiring of the pressure sensor Connect pressure sensor to 10V and AVI then switch the SW2 switch to ACI 03 01 Reserved 03 02 Desired Frequency Attained Unit 0 01 Settings 0 00 to 599 0 Hz Factory Setting 0 00 If a multi function output terminal is set to function as Desired Frequency Attained Pr 03 00 09 then the output will be activated when the ...

Page 74: ...t to 1 the analog output voltage is directly proportional to the output current of the AC drive With Pr 03 04 set to 100 then 2 5 times the rated current corresponds to 10VDC on the AFM output NOTE Any type of voltmeter can be used If the meter reads full scale at a voltage less than 10V Pr 03 04 should be set using the following formula Pr 03 04 meter full scale voltage 10 x 100 For Example When ...

Page 75: ...tory Setting 0 Settings 0 Fan always ON 1 1 minute after AC motor drive stops fan will be OFF 2 Fan ON when AC motor drive runs fan OFF when AC motor drive stops 3 4 Fan ON when preliminary heatsink temperature attained Fan ON when AC motor drive runs fan OFF when AC motor drive stops and fan will be at standby mode at 0Hz This parameter determines the operation mode of the cooling fan 03 09 Reser...

Page 76: ...Pr 03 11 Frequency Output Time Run Stop Case 1 Pr 03 00 21 Case 2 Pr 03 00 21 03 13 Display the Status of Relay Settings Read Only Factory setting For standard AC motor drive the multi function output terminals are falling edge triggered 0 Relay is ON 1 Relay is OFF ...

Page 77: ...t a potentiometer will give 40 Hz Once the Maximum Output Frequency is reached any further increase of the potentiometer or signal will not increase the output frequency To use the full potentiometer range please refer to Example 3 The value of external input voltage current 0 8 33V corresponds to the setting frequency 10 60Hz 60Hz 0Hz 0V 5V 10V Pr 01 00 60Hz Max output Freq Potentiometer Pr 04 00...

Page 78: ... of negative bias in noisy environment and gain adjustment to use full potentiometer range In this example a negative bias is used to provide a noise margin Also a potentiometer frequency gain is used to allow the Maximum Output Frequency to be reached 60Hz 0Hz 0V 10V Pr 01 00 60Hz Max output Freq Negative bias 6 6Hz 1V Bias adjustment Potentiometer Pr 04 00 10 0 Bias adjustment Pr 04 01 1 Negativ...

Page 79: ...4 01 0 Positive bias Pr 04 02 100 Input gain Pr 04 03 1 Negative bias REV motion enabled Gain 10V 10V 100 100 Bias adjustment 60Hz 60Hz Gain 100 100 100 negative slope 04 11 Minimum AVI Voltage Unit 0 01 04 12 Minimum AVI Frequency percentage of Pr 01 00 Unit 0 01 04 13 Maximum AVI Voltage Unit 0 01 04 14 Maximum AVI Frequency percentage of Pr 01 00 Unit 0 1 04 15 Minimum ACI Current Unit 0 1 04 1...

Page 80: ...odes Factory Setting 0 Settings 0 2 wire FWD STOP REV STOP 1 2 wire FWD REV RUN STOP 2 3 wire Operation There are three different types of control modes 04 04 External Terminal 0 2 wire FWD STOP REV STOP VFD EL MI1 OPEN STOP CLOSE FWD MI2 OPEN STOP CLOSE REV DCM FWD STOP REV STOP 1 2 wire FWD REV RUN STOP MI1 OPEN STOP CLOSE RUN MI2 OPEN FWD CLOSE REV DCM RUN STOP FWD REV VFD EL 2 3 wire MI3 OPEN ...

Page 81: ...lue 08 programs one of the Multi function Input Terminals MI3 MI6 Pr 04 05 Pr 04 08 for Jog control NOTE Programming for Jog operation by 08 can only be done while the motor is stopped Refer to parameter Pr 01 13 Pr 01 15 9 External Base Block Refer to Pr 08 06 Parameter value 09 programs a Multi function Input Terminals for external Base Block control NOTE When a Base Block signal is received the...

Page 82: ... table 20 Operation Command Selection Pr 02 01 setting Communication ON Operation command via Communication OFF Operation command via Pr 02 01 setting Pr 02 01 is disabled if this parameter value 20 is set See the explanation below this table 21 Forward Reverse This function has top priority to set the direction for running If Pr 02 04 0 22 Source of second frequency command enabled Used to select...

Page 83: ...his parameter can be used to set the status of multi function terminals MI1 MI6 N O N C for standard AC motor drive The MI1 MI3 setting will be invalid when the operation command source is external terminal 2 3wire 1 2 3 4 5 0 0 N O 1 N C MI1 MI2 MI3 MI4 MI5 MI6 Weights Bit The Setting method It needs to convert binary number 6 bit to decimal number for input For example if setting MI3 MI5 MI6 to ...

Page 84: ...value 52 32 16 4 1 X 2 5 1X 2 4 1X 2 2 bit 6 X 2 5 bit 5 X 2 4 bit 3 X 2 2 0 1 0 1 1 0 0 Active 1 Off MI1 MI2 MI3 MI4 MI5 MI6 Weights Bit This parameter is used to select the terminals to be internal terminal or external terminal You can activate internal terminals by Pr 04 28 A terminal cannot be both internal terminal and external terminal at the same time For standard AC motor drive the multi f...

Page 85: ...unction input terminals are MI1 to MI6 as shown in the following 1 2 3 4 5 0 0 set internal terminal to be OFF 1 ON set internal terminal to be MI1 MI2 MI3 MI4 MI5 MI6 Weights Bit For example if setting MI3 MI5 and MI6 to be ON Pr 04 28 should be set to bit5X2 5 bit4X2 4 bit2X2 2 1X2 5 1X2 4 1X2 2 32 16 4 52 as shown in the following 0 1 0 1 1 0 Weights Bit 0 OFF 1 ON MI1 MI2 MI3 MI4 MI5 MI6 04 28...

Page 86: ...Unit 0 01 05 13 14th Step Speed Frequency Unit 0 01 05 14 15th Step Speed Frequency Unit 0 01 Settings 0 00 to 599 0Hz Factory Setting 0 00 The Multi function Input Terminals refer to Pr 04 05 to 04 08 are used to select one of the AC motor drive Multi step speeds The speeds frequencies are determined by Pr 05 00 to 05 14 as shown in the following ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON 05...

Page 87: ...eed OFF OFF ON OFF 3 rd speed OFF OFF ON ON 4 th speed OFF ON OFF OFF 5 th speed OFF ON OFF ON 6 th speed OFF ON ON OFF 7 th speed OFF ON ON ON 8 th speed ON OFF OFF OFF 9 th speed ON OFF OFF ON 10 th speed ON OFF ON OFF 11 th speed ON OFF ON ON 12 th speed ON ON OFF OFF 13 th speed ON ON OFF ON 14 th speed ON ON ON OFF 15 th speed ON ON ON ON ...

Page 88: ... the setting of deceleration time The AC drive will automatically extend the deceleration time with high inertia loads If the deceleration time is critical for the application a brake resistor or brake unit should be used high voltage at DC side over voltage detection level output frequency time Deceleration characteristic when Over Voltage Stall Prevention enabled Frequency Held time previous dec...

Page 89: ...3 Over Torque Detection Mode OL2 Factory Setting 0 Settings 0 Over Torque detection disabled 1 Over Torque detection enabled during constant speed operation After over torque is detected keep running until OL1 or OL occurs 2 Over Torque detection enabled during constant speed operation After over torque is detected stop running 3 Over Torque detection enabled during acceleration After over torque ...

Page 90: ...ent of the motor Special Motor forced external cooling 25 50 100 150 40 20 60 80 100 06 07 Electronic Thermal Characteristic Unit 1 Settings 30 to 600 sec Factory Setting 60 The parameter determines the time required for activating the I 2 t electronic thermal protection function The graph below shows I 2 t curves for 150 output power for 1 minute 350 50Hz or more 10Hz 5Hz 0 50 100 150 250 200 300...

Page 91: ...otection failure HPF1 21 OV Hardware protection failure HPF2 22 GFF Hardware protection failure HPF3 23 OC Hardware protection failure HPF4 24 U phase error cF3 0 25 V phase error cF3 1 26 W phase error cF3 2 27 DCBUS error cF3 3 28 IGBT Overheat cF3 4 29 31 Reserved 32 ACI signal error AErr 33 Reserved 34 Motor PTC overheat protection PtC1 35 FBE_ERR PID feedback error the signal of the feedback ...

Page 92: ...chosen only R1 value will be measured Manually set up Pr07 01 to measure no load current Before choosing setting 2 discharge manually the motor then the setting at Pr07 01 and Pr07 05 will be used for auto tuning Motor s auto tuning step by step 1 Make sure all the parameters are at factory setting and the motor is wired correctly 2 Discharge the motor before setting up parameters Make sure that m...

Page 93: ...Reason why that happens is because the motor drive is doing current compensation to increase output torque The sudden increasing decreasing of current might shake work station To solve this problem increase the torque compensation time constant 07 09 Slip compensation Time Constant Unit 0 01 Settings 0 05 10 00 sec Factory Setting 0 20 When a motor s loading is heavier its current might suddenly i...

Page 94: ...7K 2 Warning level Pr 07 16 V 10 RPTC2 47K R1 RPTC2 47K 3 Definition V 10 voltage between 10V ACM Range 10 4 11 2VDC RPTC1 motor PTC overheat protection level Corresponding voltage level set in Pr 07 14 RPTC2 motor PTC overheat warning level Corresponding voltage level set in Pr 07 15 47kΩ is AVI input impedance R1 resistor divider recommended value 1 20kΩ Take the standard PTC thermistor as examp...

Page 95: ...ing to Pr 07 17 and display If the temperature decreases below the result Pr 07 15 minus Pr 07 16 the warning display will disappear 07 13 Input Debouncing Time of the PTC Protection Unit 2ms Settings 0 9999 is 0 19998ms Factory Setting 100 This parameter is to delay the signals on PTC analog input terminals 1 unit is 2 msec 2 units are 4 msec etc ...

Page 96: ... for loads that may move before the AC drive starts such as fans and pumps Under such circumstances DC Brake can be used to hold the load in position before setting it in motion DC Brake during stopping is used to shorten the stopping time and also to hold a stopped load in position For high inertia loads a brake resistor for dynamic brake may also be needed for fast decelerations 08 04 Momentary ...

Page 97: ... Waiting time 08 07 Speed Search Synchronization speed detection Output frequency H 08 08 Current Limit for Speed SearchSpeed FWD Run Time B B Fig3 B B Speed Search with Minimum Output Frequency Upward Timing Chart A Input B B signal Stop output voltage Disable B B signal Waiting time 08 07 Restart Synchronization speed detection Keep accelerating A Output frequency H 06 01 Over current stall prev...

Page 98: ...ers set the Skip Frequencies It will cause the AC motor drive never to remain within these frequency ranges with continuous frequency output These six parameters should be set as follows Pr 08 09 Pr 08 10 Pr 08 11 Pr 08 12 Pr 08 13 Pr 08 14 The frequency ranges may be overlapping 0 08 09 08 10 08 11 08 12 08 13 08 14 setting frequency internal frequency command 08 15 Auto Restart After Fault Unit ...

Page 99: ...e Maximum Output Voltage Pr 01 02 For instance if Pr 01 02 is set at 200 VAC and the input voltage is at 200V to 264VAC then the Maximum Output Voltage will automatically be reduced to a maximum of 200VAC When the motor ramps to stop the deceleration time is longer When setting this parameter to 2 with auto acceleration deceleration the deceleration will be quicker 08 19 Reserved 08 20 Compensatio...

Page 100: ... until the motor drive start to run motor or until MI 26 is disabled The figure below shows the sequential relationship when MI 26 pre heat can be auto triggered pre heat DC current is enabled and cycle time is 50 Pre heat function works when Pr08 21 and Pr08 22 are not equal to 0 When MI 26 is enabled Auto trigger Pre heat function MI 26 controls the start and stop of pre heat function When MI 26...

Page 101: ...Chapter 4 Parameters 4 72 Revision 2016 03 6ELE V1 14 The figure below shows the Sequential Relation between Pre heat function enabling DC brake ...

Page 102: ... is used to set the transmission speed between the RS485 master PC etc and AC motor drive 09 02 Transmission Fault Treatment Factory Setting 3 Settings 0 Warn and keep operating 1 Warn and RAMP to stop 2 Warn and COAST to stop 3 No warning and keep operating This parameter is set to how to react if transmission errors occur See list of error messages below see section 3 6 09 03 Time out Detection ...

Page 103: ...s of 6 36Hex and 4 34Hex Character 0 1 2 3 4 5 6 7 ASCII code 30H 31H 32H 33H 34H 35H 36H 37H Character 8 9 A B C D E F ASCII code 38H 39H 41H 42H 43H 44H 45H 46H RTU mode Each 8 bit data is the combination of two 4 bit hexadecimal characters For example 64 Hex 2 Data Format For ASCII 7 N 2 7 E 1 Start bit 0 1 2 3 4 5 6 Stop bit 10 bit character frame 7 O 1 Odd parity Start bit 0 1 2 3 4 5 6 Stop ...

Page 104: ...bit character frame 8 E 2 Start bit 0 1 2 3 4 5 6 Stop bit 12 bit character frame 8 O 2 Odd parity 7 7 7 8 bit character 8 bit character Stop bit Stop bit 3 Communication Protocol 3 1 Communication Data Frame ASCII mode STX Start character 3AH Address Hi Communication address 8 bit address consists of 2 ASCII codes Address Lo Function Hi Command code 8 bit command consists of 2 ASCII codes Functio...

Page 105: ... address 15 10H AC drive of address 16 FEH AC drive of address 254 For example communication to AMD with address 16 decimal 10H ASCII mode Address 1 0 1 31H 0 30H RTU mode Address 10H 3 3 Function Function code and DATA data characters The format of data characters depends on the function code 03H read data from register 06H write single register 08H loop detection The available function codes and...

Page 106: ...e write single data to register Example writing data 6000 1770H to register 0100H AMD address is 01H ASCII mode Command message Response message STX STX Address 0 Address 0 1 1 Function 0 Function 0 6 6 Data address 0 Data address 0 1 1 0 0 0 0 Data content 1 Data content 1 7 7 7 7 0 0 LRC Check 7 LRC Check 7 1 1 END CR END CR LF LF RTU mode Command message Response message Address 01H Address 01H...

Page 107: ...gister Step 4 If the LSB of CRC register is 0 shift the CRC register one bit to the right with MSB zero filling then repeat step 3 If the LSB of CRC register is 1 shift the CRC register one bit to the right with MSB zero filling Exclusive OR the CRC register with the polynomial value A001H then repeat step 3 Step 5 Repeat step 3 and 4 until eight shifts have been performed When this is done a comp...

Page 108: ... 10B Run 11B Jog Run Bit 2 3 Reserved Bit 4 5 00B No function 01B FWD 10B REV 11B Change direction Bit 6 7 00B Comm forced 1st accel decel 01B Comm forced 2nd accel decel Bit 8 15 Reserved 2001H Frequency command 2002H Bit 0 1 EF external fault on Bit 1 1 Reset Bit 2 15 Reserved Status monitor Read only 2100H Error code 0 No error occurred 1 Over current oc 2 Over voltage ov 3 IGBT Overheat oH1 4 ...

Page 109: ...signal error AErr 33 Reserved 34 Motor PTC overheat protection PtC1 2101H Status of AC drive Bit 0 1 00B RUN LED is off STOP LED is on The AC motor Drive stops 01B RUN LED blinks STOP LED is on When AC motor drive decelerates to stop 10B RUN LED is on STOP LED blinks When AC motor drive is standby 11B RUN LED is on STOP LED is off When AC motor drive runs Bit 2 1 JOG command Bit 3 4 00B FWD LED is...

Page 110: ...onse is replied to the master device The AC motor drive does not receive the messages due to a communication error thus the AC motor drive has no response The master device will eventually process a timeout condition The AC motor drive receives the messages without a communication error but cannot handle them An exception response will be returned to the master device and an error message CExx wil...

Page 111: ...bus ASCII mode on a PC in C language include stdio h include dos h include conio h include process h define PORT 0x03F8 the address of COM1 the address offset value relative to COM1 define THR 0x0000 define RDR 0x0000 define BRDL 0x0000 define IER 0x0001 define BRDH 0x0001 define LCR 0x0003 define MCR 0x0004 define LSR 0x0005 define MSR 0x0006 unsigned char rdat 60 read 2 data from address 2102H o...

Page 112: ... the following 1 unit 2 msec RS485 BUS PC command Handling time of AC drive Response Delay Time Response Message of AC Drive Max 6msec Pr 09 07 09 08 KPC CC01 Keypad Enable Disable Settings 0 Disable Factory Setting 0 1 Enable When Pr09 08 1 the communication formats are 19200 RTU 8 N 2 When using PU06 Pr09 01 Pr09 04 and Pr09 08 are disabled When Pr09 08 1 the communication formats are 19200 RTU ...

Page 113: ...of PID Set point Unit 0 01 Settings 0 00 to 599 0Hz Factory Setting 0 00 This parameter is used in conjunction with Pr 10 00 set 4 to input a set point in Hz 10 02 Proportional Gain P Unit 0 1 Settings 0 0 to 10 0 Factory Setting 1 0 This parameter specifies proportional control and associated gain P If the other two gains I and D are set to zero proportional control is the only one effective With...

Page 114: ...lowing P 10 02 I 10 03 D 10 04 10 05 10 10 10 07 10 06 10 01 Setpoint Input Freq Gain PID feedback Integral gain limit Output Freq Limit Digital filter Freq Command 10 07 PID Output Frequency Limit Unit 1 Settings 0 to 110 Factory Setting 100 This parameter defines the percentage of output frequency limit during the PID control The formula is Output Frequency Limit Maximum Output Frequency Pr 01 0...

Page 115: ... Settings 0 0 to 6550 sec Factory Setting 0 0 10 15 Sleep Frequency Unit 0 01 Settings 0 00 to 599 0 Hz Factory Setting 0 00 10 16 Wakeup Frequency Unit 0 01 Settings 0 00 to 599 0 Hz Factory Setting 0 00 When the actual output frequency Pr 10 15 and the time exceeds the setting of Pr 10 14 the AC motor drive will be in sleep mode When the actual frequency command Pr 10 16 and the time exceeds the...

Page 116: ...ttings 0 00 60 00Hz The minimum output frequency in the PID control mode 10 18 Feedback of PID physical quantity value Unit 0 1 Settings 1 0 to 99 9 Factory Setting 99 9 When Pr 00 04 is set to 8 it will display 00 00 as follows This parameter is used only for display and has no relation with Pr 00 13 Pr 00 14 Pr 02 18 and Pr 02 19 the max value you would like to convert Setpoint Feedback value 10...

Page 117: ...within the range of PID set point to Pr 10 22 X PID set point during deceleration Example suppose that the set point of constant pressure control of a pump is 4kg Pr 10 22 is set to 5 Pr 10 23 is set to 15 seconds It means that deviation is 0 2kg 4kgX5 0 2kg i e when feedback value is higher than 3 8kg for a time exceeding 15 seconds the AC motor drive will decelerate to stop this deceleration tim...

Page 118: ...ol mode Settings 0 2 0 Disable 1 Fixed time circulation alternative operation 2 Fixed quantity control multi pump operating at constant pressure Factory Setting 0 When using multi pump control mode the setting of Pr10 35 of each pump has to be the same 10 36 Multi pump ID Settings 0 4 0 Multi pump control mode is disabled 1 Master 2 4 Slave Factory Setting 0 When using multi pump control mode the ...

Page 119: ... time out 10 43 Pump s Error Handling Settings Bit0 Bit2 Factory Setting 1 This parameter only applies on the master pump Bit0 If any error occurred during an operation should the master pump be switched to a alternate pump 0 Stop all the pumps 1 Switch to an alternate pump For example When Bit0 0 if any error occurred during an operation all the pumps will be stopped When Bi0 1 if there is any er...

Page 120: ...low water pressure percentage verify if any error by checking physical quantity feedback Factory Setting 0 When the pressure sensor is set to be 10kg Pr10 49 0 and Pr10 12 10 0 that means deviation 1kg besides if the target value is 3kg and feedback 2kg now the motor drive will follow the setting at Pr10 20 When the pressure sensor is set to be 10kg Pr10 49 1 and Pr10 12 10 0 that means the physic...

Page 121: ...nal value in or 8 Display PID setting and feedback signal Pr00 13 User defined Value 1 Pr00 14 Decimal place of user defined Value 1 Pr10 18 Feedback of PID physical quantity value 5 Automatic stop function Each inverter must have a function to detect if it is necessary to stop or not to stop the operation of pumps The parameters below must be setup Pr10 22 Set Point Deviation Level Pr10 23 Detect...

Page 122: ...5 RS485 One wire to Two wires RJ45 Female connector 2 Use a RJ11 6pin cable with an adaptor to connect master slave 4 port communication breakout box VFD CMD04 RJ485 RJ11 4 port communication breakout box Example Set Pr10 35 1 Fixed time circulation alternative operation of multi pump at constant pressure There are 4 pumps under alternative operation to increase the system s life span The water pr...

Page 123: ...user defined unit Uxxx 0 8 1 Display the counter value c 2 Display the status of multi function input terminals d 3 Display DC BUS voltage u 4 Display output voltage E 5 Display PID analog feedback signal value b 8 6 Output power factor angle n 7 Display output power P 8 Display PID setting and feedback signal 9 Display AVI I V 10 Display ACI i mA 11 Display the temperature of IGBT h C 00 13 User ...

Page 124: ...0 5 0 5 0 01 12 Decel Time 2 0 1 to 600 0 0 01 to 600 0 sec 10 0 3 0 3 0 The elapsed deceleration time before the inverter stops when the pressure reaches the setting value Parameter Function Setting Factory Setting End user s master End user s slave Note 02 00 Source of First Master Frequency Command 0 Digital keypad UP DOWN keys or Multi function Inputs UP DOWN Last used frequency saved 1 0 to 1...

Page 125: ...Level 1 0 to 50 0 10 0 5 5 When pressure feedback 0 5Kg and time 15sec it will follow the setting of Pr10 20 10 13 Detection Time of PID Feedback 0 1 to 300 0 sec 5 0 15 15 10 18 Feedback of PID Physical Quantity Value 1 0 to 99 9 99 9 10 10 The largest feedback of PID physical quantity value is 10kg 10 19 PID Calculation Mode Selection 0 Series mode 1 Parallel mode 0 1 1 Parallel PID calculation ...

Page 126: ...Level 0 to 100 0 5 5 When the feedback value and the target value are both 0 15kg 3kg 5 0 15kg which means when feedback value is more than 2 85kg and time exceeds 10 seconds the inverter starts to decelerate then stop The deceleration time here follows the setting at Pr01 12 Deceleration Time 2 When feedback value is under 2 85Kg the inverter starts to run 10 23 Detection Time of Set Point Deviat...

Page 127: ... seconds Then the feedback level will descend at this rate until its reaches the target feedback level 0 99kg 3kg x 33 0 00kg0 Once the feedback level is smaller than 0 99kg the motor drive will start to run Liquid leaks If the feedback level is more than 0 12kg per every 2 seconds when the motor drive reaches its balanced status the motor drive will start to run right away 10 25 Liquid Leakage Ch...

Page 128: ... 10 43 Pump s error handling Bit0 whether to switch to an alternative pump when operation pump error occurred 0 Stop all pump action 1 Switch to an alternative pump Bit1 Standby or stop after resetting from error 0 Standby after reset 1 Stop after reset Bit2 To run a pump or not when an error is occurred 0 Do not start 1 Select an alternate pump 1 1 1 000 0 001 1 010 2 011 3 100 4 101 5 110 6 111 ...

Page 129: ...ser defined unit Uxxx 0 8 8 1 Display the counter value c 2 Display the status of multi function input terminals d 3 Display DC BUS voltage u 4 Display output voltage E 5 Display PID analog feedback signal value b 6 Output power factor angle n 7 Display output power P 8 Display PID setting and feedback signal 9 Display AVI I V 10 Display ACI i mA 11 Display the temperature of IGBT h C 00 13 User d...

Page 130: ...el Time 2 0 1 to 600 0 0 01 to 600 0 sec 10 0 3 0 3 0 The elapsed deceleration time before the inverter stops when the pressure reaches the setting value Parameter Function Setting Factory Setting End user s master End user s slave Note 02 00 Source of First Master Frequency Command 0 Digital keypad UP DOWN keys or Multi function Inputs UP DOWN Last used frequency saved 1 0 to 10V from AVI 2 4 to ...

Page 131: ...3 Negative PID feedback from external terminal ACI 4 20mA 0 3 3 10 02 Proportional Gain P 0 0 to 10 0 1 0 1 2 1 2 Defined by users 10 03 Integral Time I 0 00 to 100 0 sec 0 00 disable 1 00 0 7 0 7 10 04 Derivative Control D 0 00 to 1 00 sec 0 00 10 12 PID Feedback Level 1 0 to 50 0 10 0 5 5 When pressure feedback 0 5Kg and time 15sec it will follow the setting of Pr10 20 10 13 Detection Time of PI...

Page 132: ...tart Delay Time after Erroneous PID Deviation Level 1 to 9999 sec 60 10 22 Set Point Deviation Level 0 to 100 0 10 23 Detection Time of Set Point Deviation Level 0 to 9999 sec 10 10 24 Offset Level of Liquid Leakage 0 to 50 0 10 25 Liquid Leakage Change Detection 0 to 100 0 disable 0 10 26 Time Setting for Liquid Leakage Change 0 1 to 10 0 sec 0 disable 0 5 10 35 Multi Pump control mode 00 Disable...

Page 133: ...ration pump error occurred 0 Stop all pump action 1 Switch to an alternative pump Bit1 Standby or stop after resetting from error 0 Standby after reset 1 Stop after reset Bit2 To run a pump or not when an error is occurred 0 Do not start 1 Select an alternate pump 1 10 44 Selection of pump startup sequence 0 By pump s ID 1 By the running time 0 10 45 Running time of multi pump under alternative op...

Page 134: ...mpensation Reduce torque compensation Suitable torque compensation No No No No No Yes Yes Yes Yes Yes Maybe AC motor drive has malfunction or error due to noise Please contact with DELTA Can acceleration time be made longer Can deceleration time be made longer Reduce load or increase the power of AC motor drive Check braking method Please contact DELTA Reduce load or increase the power of AC motor...

Page 135: ...be within spec Has over voltage occurred without load Maybe AC motor drive has malfunction or misoperation due to noise Please contact with DELTA Yes Yes Yes Yes Yes Yes No No No No No When OV occurs check if the voltage of DC BUS is greater than protection value Dose OV occur when sudden acceleration stops Increase deceleration time Increase setting time Increase acceleration time Reduce moment o...

Page 136: ...nnection Check if voltage is within speci ficati on Make necessary corrections such as change power supply system for requirement Check if there is heavy load with high start current in the same power system Check if Lv occurs when breaker and magnetic contactor is ON Suitable transformer power capacity Check if voltage between B1 and is greater than 200VDC for 115V 230V models 400VDC for 460V mod...

Page 137: ...Change cooling fan Check if cooling fan is jammed Remove obstruction Check if surrounding temperature is within specification Adjust surrounding temperature to specification Maybe AC motor drive has malfunction or misoperation due to noise Please contact DELTA Is load too large 5 6 Overload OL1 OL2 OL Reduce load or increase the power of AC motor drive Check for correct settings at Pr 06 06 and 06...

Page 138: ...tors are connect correctly and no noise is present AC motor drive has malfunction Please contact DELTA 5 8 Phase Loss PHL Phase loss No No Yes Yes Check wiring at R S and T terminals Correct wiring Check if the screws of terminals are tightened No Tighten all screws Yes Please check the wiring and power system for abnormal power Maybe AC motor drive has malfunction or misoperation due to noise Ple...

Page 139: ...Modify frequency setting Check if input FWD or REV command Check if the wiring of terminal MI1 and between MI2 DCM is correct Yes Change switch or relay Set frequency or not Press UP to check if motor can run Correct connection Check if the parameter setting and wiring of analog signal and multi step speed are correct No Motor has malfunction No Maybe AC motor drive has malfunction Please contact ...

Page 140: ...g of Pr 05 00 to Pr 05 14 are the same Press UP DOWN key to see if speed has any change If there is any change of the signal that sets frequency 0 10V and 4 20mA Check if the wiring between M1 M6 to DCM is correct Connect correctly Check if frequency for each step is different Check if the wiring of external terminal is correct Change frequency setting If accel decel time is very long Please set s...

Page 141: ...tact DELTA Increase torque compensation Check if the torque compensation is suitable Thicken or shorten the wiring between the motor or AC motor drive Reduce load or increase the capacity of AC motor drive 5 12 The Motor does not Run as Expected Check Pr 01 01 thru Pr 01 06 and torque compensation settings No Yes Yes Yes Yes No No No Adjust Pr 01 01 to Pr 01 06 and lower torque compensation Run in...

Page 142: ...n the use of anti vibration dampers is the last choice Vibrations must be within the specification Vibration causes mechanical stress and it should not occur frequently continuously or repeatedly to prevent damage to the AC motor drive 2 Store the AC motor drive in a clean and dry location free from corrosive fumes dust to prevent corrosion and poor contacts Poor insulation in a humid location can...

Page 143: ... low speeds causing the motor to overheat Besides high harmonics at the output increases copper and core losses The following measures should be used depending on load and operation range 1 Use a motor with independent ventilation forced external cooling or increase the motor rated power 2 Use a special inverter duty motor 3 Do NOT run at low speeds for long time ...

Page 144: ...ts above are checked it should be sent back to manufacturer Over voltage The DC bus voltage has exceeded its maximum allowable value 1 Check if the input voltage falls within the rated AC motor drive input voltage range 2 Check for possible voltage transients 3 DC bus over voltage may also be caused by motor regeneration Either increase the Decel Time or add an optional brake resistor and brake un...

Page 145: ... 4 AC motor drive output power is too small Replace the AC motor drive with the next higher power model Over current during deceleration 1 Short circuit at motor output Check for possible poor insulation at the output line 2 Deceleration Time too short Increase the Deceleration Time 3 AC motor drive output power is too small Replace the AC motor drive with the next higher power model Over current ...

Page 146: ...ive energy is too large 3 Load may have changed suddenly Communication Error 1 Check the RS485 connection between the AC motor drive and RS485 master for loose wires and wiring to correct pins 2 Check if the communication protocol address transmission speed etc are properly set 3 Use the correct checksum calculation 4 Please refer to group 9 in the chapter 5 for detail information Software protect...

Page 147: ...and to ensure a long life It is recommended to have a qualified technician perform a check up of the AC motor drive regularly Daily Inspection Basic check up items to detect if there were any abnormalities during operation are 1 Whether the motors are operating as expected 2 Whether the installation environment is abnormal 3 Whether the cooling system is operating as expected 4 Whether any irregul...

Page 148: ...with standard specification Check if there are any dangerous objects in the environment Visual inspection Voltage Check Items Methods and Criterion Maintenance Period Daily Half Year One Year Check if the voltage of main circuit and control circuit is correct Measure with multimeter with standard specification Keypad Check Items Methods and Criterion Maintenance Period Daily Half Year One Year Is ...

Page 149: ... damaged or the color has changed Visual inspection If there is any damage Visual inspection DC capacity of main circuit Check Items Methods and Criterion Maintenance Period Daily Half Year One Year If there is any leakage of liquid change of color cracks or deformation Visual inspection Measure static capacity when required Static capacity initial value X 0 85 Resistor of main circuit Check Items...

Page 150: ... peculiar smell and color change Visual inspection and smell If there is any crack damage deformation or corrosion Visual inspection If there is any leaked liquid or deformation in capacitors Visual inspection Cooling fan of cooling system Check Items Methods and Criterion Maintenance Period Daily Half Year One Year If there is any abnormal sound or vibration Visual aural inspection and turn the f...

Page 151: ......

Page 152: ... 5 0 Output Rating Rated Output Capacity kVA 0 6 1 0 1 6 2 9 4 2 6 5 Rated Output Current A 1 6 2 5 4 2 7 5 11 0 17 Maximum Output Voltage V 3 Phase Proportional to Input Voltage Output Frequency Hz 0 1 599 Hz Carrier Frequency kHz 2 12 Input Rating XXXEL 21A Rated Input Current A 4 9 6 5 9 5 15 7 24 Rated Voltage Frequency 1 phase 200 240 V 50 60Hz XXXEL 23A Rated Input Current A 1 9 2 7 4 9 9 15...

Page 153: ...tings NPN PNP input selection Multi function Output Indication AC drive operating frequency attained zero speed Base Block fault indication overheat alarm emergency stop and status selections of input terminals Analog Output Signal Output frequency current Operation Functions AVR accel decel S Curve over voltage over current stall prevention 5 fault records reverse inhibition momentary power loss ...

Page 154: ...D002EL11A 0 110 80W200Ω BUE 20015 1 BR080W200 1 320 105 6Ω 0 5 0 4 VFD004EL11A 0 216 80W200Ω BUE 20015 1 BR080W200 1 170 105 6Ω 1 0 75 VFD007EL11A 0 427 80W200Ω BUE 20015 1 BR080W200 1 140 105 6Ω 230V Series 0 25 0 2 VFD002EL21A 23A 0 110 80W200Ω BUE 20015 1 BR080W200 1 320 105 6Ω 0 5 0 4 VFD004EL21A 23A 0 216 80W200Ω BUE 20015 1 BR080W200 1 170 105 6Ω 1 0 75 VFD007EL21A 23A 0 427 80W200Ω BUE 2001...

Page 155: ... brake resistor heats up the resistance would increase with temperature and brake torque would decrease accordingly Suggested cycle time is one minute 100 T0 T1 Braking Time Cycle Time ED T1 T0x100 8 For safety reasons install a thermal overload relay between brake unit and brake resistor Together with the magnetic contactor MC in the mains supply circuit to the drive it offers protection in case ...

Page 156: ...0 Model no L1 L2 H D W Max Weight g BR080W200 140 125 20 5 3 60 160 BR080W750 BR200W150 165 150 40 5 3 60 460 BR300W025 215 200 30 5 3 60 750 BR300W100 BR300W110 BR300W250 BR300W400 BR400W150 265 250 30 5 3 60 930 BR400W040 Order P N BR500W030 BR500W100 BR1KW020 BR1KW075 Model no L1 L2 H D W Max Weight g BR500W030 335 320 30 5 3 60 1100 BR500W100 BR1KW020 400 385 50 5 3 100 2800 BR1KW075 ...

Page 157: ...Revision 2016 03 6ELE V1 14 B 4 Order P N BR1K0W050 Order P N BR1K0W050 BR1K2W008 BR1K2W6P8 BR1K5W005 BR1K5W040 ...

Page 158: ...nt 1 phase 3 phase Model Recommended no fuse breaker A Model Recommended no fuse breaker A VFD002EL11A 15 VFD002EL23A 5 VFD002EL21A 10 VFD004EL23A 5 VFD004EL11A 20 VFD004EL43A 5 VFD004EL21A 15 VFD007EL23A 10 VFD007EL11A 30 VFD007EL43A 5 VFD007EL21A 20 VFD015EL23A 20 VFD015EL21A 30 VFD015EL43A 10 VFD022EL21A 50 VFD022EL23A 30 VFD022EL43A 15 VFD037EL23A 40 VFD037EL43A 20 ...

Page 159: ...FD004EL11A 9 2 5 20 JJN 20 VFD004EL21A 6 5 2 5 15 JJN 15 VFD004EL23A 2 7 2 5 5 JJN 6 VFD004EL43A 1 8 1 5 5 JJS 6 VFD007EL11A 18 4 2 30 JJN 30 VFD007EL21A 9 3 4 2 20 JJN 20 VFD007EL23A 4 9 4 2 10 JJN 10 VFD007EL43A 3 2 2 5 5 JJS 6 VFD015EL21A 15 7 7 5 30 JJN 30 VFD015EL23A 9 7 5 20 JJN 20 VFD015EL43A 4 3 4 2 10 JJS 10 VFD022EL21A 24 11 50 JJN 50 VFD022EL23A 15 11 30 JJN 30 VFD022EL43A 7 1 5 5 15 JJ...

Page 160: ...dance 5 impedance 0 4 1 2 2 3 20 32 0 75 1 4 6 9 12 1 5 2 4 6 6 5 9 2 2 3 8 12 5 7 5 3 7 5 8 12 3 5 B 4 2 AC Output Reactor Recommended Value 115V 230V 50 60Hz 3 Phase kW HP Fundamental Amps Max continuous Amps Inductance mH 3 impedance 5 impedance 0 2 1 4 4 4 9 12 0 4 1 2 6 6 6 5 9 0 75 1 8 12 3 5 1 5 2 8 12 1 5 3 2 2 3 12 18 1 25 2 5 3 7 5 18 27 0 8 1 5 460V 50 60Hz 3 Phase kW HP Fundamental Amp...

Page 161: ...es will be generated when the silicon rectifier switches on off These spikes may damage the mains circuit Correct wiring DC power reactor reactor AC motor drive motor Silicon Controlled Rectifier Application 3 Question Used to improve the input power factor to reduce harmonics and provide protection from AC line disturbances surges switching spikes short interruptions etc The AC line reactor shoul...

Page 162: ... 4 Diagram B Three core 12 3 3 3 5 1 Diagram A 1 42 4 50 4 Diagram B Note 600V Insulated unshielded Cable Power Supply Zero Phase Reactor MOTOR U T1 V T2 W T3 R L1 S L2 T L3 U T1 V T2 W T3 R L1 S L2 T L3 Power Supply Zero Phase Reactor MOTOR Diagram B Please put all wires through 4 cores in series without Diagram A Please wind each wire 4 times around the core The reactor must be put at inverter o...

Page 163: ...arth core or screen Note 3 When long motor output cables are used an output zero phase reactor may be required to reduce radiated emissions from the cable B 6 Remote Controller RC 01 Dimensions are in millimeter AFM ACM 10V AVI DCM MI5 MI1 MI2 MI6 8 6 5 4 16 15 14 13 11 RC 01Terminal block Wiring connections VFD EL I O block VFD EL Programming Pr 02 00 set to 2 Pr 02 01 set to 1 external controls ...

Page 164: ...tions The AC motor drive Master Frequency Command The Actual Operation Frequency present at terminals U V and W The custom unit u The output current present at terminals U V and W Press to change the mode to READ Press PROG DATA for about 2 sec or until it s flashing read the parameters of AC drive to the digital keypad PU06 It can read 4 groups of parameters to PU06 read 0 read 3 Press to change ...

Page 165: ... XX XXXXX END VFD PU06 Operation Flow Chart Cannot write in ERR Or Succeed to Write in Press UP key to select SAVE or READ Press PROG DATA for about 2 seconds or until it is flashing then save parameters or read parameters from PU06 to AC drive from AC drive to PU06 ...

Page 166: ...er to the figure below 72 2 2 84 57 3 2 26 14 3 0 57 59 7 2 35 3 5 0 14 35 8 1 41 CME DN01 ADD1 ADD2 SP 500K 250K 125K BAUD MOD NET UNIT mm inch 1 5 4 3 2 B 8 1 2 Wiring and Settings Refer to following diagram for details CME DN01 ADD1 ADD2 SP 500K 250K 125K BAUD MOD NET MAC address Date Rate CAN L V Empty Pin CAN H V 1 Reserved 2 EV 5 SG 6 Reserved 7 Reserved 8 Reserved 3 GND 4 SG Setting baud ra...

Page 167: ...dy LED means I O data transmission OK Red LED blinking or steady LED means module communication is abnormal 3 Network Green LED means DeviceNet communication is normal Red LED means abnormal B 8 2 LonWorks Communication Module CME LW01 B 8 2 1 Introduction Device CME LW01 is used for communication interface between Modbus and LonTalk CME LW01 needs be configured via LonWorks network tool first so ...

Page 168: ...Reserved 2 EV 3 GND 4 SG 5 SG 6 Reserved 7 Reserved 8 Reserved LonTalk 1 2 3 4 LonTalk Terminal definition for LonTalk system Terminal Symbol Function 1 These are twisted pair cables to connect to LonTalk system Terminals 1 and 2 should be used as one group and the same for terminals 3 and 4 2 3 4 B 8 2 5 LED Indications There are three LEDs in front panel of CME LW01 If the communication is norma...

Page 169: ...ss Switches 1 SP LED Indicating the connection status between VFD EL and CME PD01 2 NET LED Indicating the connection status between CME PD01 and PROFIBUS DP 3 Address Switches Setting the address of CME PD01 on PROFIBUS DP network 4 RS 485 Interface RJ45 Connecting to VFD EL and supply power to CME PD01 5 PROFIBUS DP Interface DB9 9 PIN connector that connects to PROFIBUS DP network 6 Extended So...

Page 170: ... from VFD EL Please connect VFD EL to CME PD01 by using 8 pins RJ 45 cable which is packed together with CME PD01 After connection is completed CME PD01 is powered whenever power is applied to VFD EL B 8 3 5 PROFIBUS Address CME PD01 has two rotary switches for the user to select the PROFIBUS address The set value via 2 address switches ADDH and ADDL is in HEX format ADDH sets the upper 4 bits and...

Page 171: ...t indicator Baud rate switch Address switch B 8 4 2 Specifications CANopen Connection Interface Pluggable connector 5 08mm Transmission method CAN Transmission cable 2 wire twisted shielded cable Electrical isolation 500V DC Communication Message type Process Data Objects PDO Bau d rate 10 Kbps 20 Kbps 50 Kbps 125 Kbps 250 Kbps 500 Kbps 800 Kbps 1 Mbps Service Data Object SDO Synchronization SYNC ...

Page 172: ...nnectors you can buy in the store for wiring Pin Signal Content 1 2 3 4 5 1 CAN_GND Ground 0 V V 2 CAN_L Signal 3 SHIELD Shield 4 CAN_H Signal 5 Reserved Baud Rate Setting Rotary switch BR sets up the communication speed on CANopen network in hex Setup range 0 7 8 F are forbidden 0 1 2 3 4 5 6 7 8 9 A B C D E F BR Example If you need to set up the communication speed of CME COP01 as 500K simply sw...

Page 173: ...ation OFF No error CME COP01 is working condition Single Flash Red Warning limit reached At least one of error counter of the CANopen controller has reached or exceeded the warning level too many error frames Double Flash Red Error control event A guard event or heartbeat event has occurred Red ON Bus off The CANopen controller is bus off SP LED LED Status State Indication OFF No Power No power on...

Page 174: ... OFF Constantly off LED blinking Flash on for 0 2s and off for 0 2s LED single flash On for 0 2s and off for 1s LED double flash On for 0 2s off for 0 2s on for 0 2s and off for 1s B 9 MKE EP DIN Rail B 9 1 MKE EP EMC earthing plate for Shielding Cable C CLAMP TWO HOLE STRAP 1 TWO HOLE STRAP 2 ...

Page 175: ... DIN rail MKEL DRA is only for frame A For frame B it is shipped with DIN rail MKEL DRB Refer to chapter 1 3 for VFD EL dimension NOTE Frame A VFD002EL11A 21A 23A VFD004EL11A 21A 23A 43A VFD007EL21A 23A 43A VFD015EL23A 43A Frame B VFD007EL11A VFD015EL21A VFD022EL21A 23A 43A VFD037EL23A 43A ...

Page 176: ...eed power and the change of load capacity The following table lists the factors you need to consider depending on your requirements Item Related Specification Speed and torque characteristics Time ratings Overload capacity Starting torque Load type Friction load and weight load Liquid viscous load Inertia load Load with power transmission Load speed and torque characteristics Constant torque Const...

Page 177: ...be less than the rated capacity of AC motor drive Acceleration time 60 seconds The starting capacity _ _ _ _ _ 5 1 1 cos 1 1 1 kVA drive motor AC of capacity the k n n P k n n N k s C s s T s T ϕ η Acceleration time 60 seconds The starting capacity 2 2 The current should be less than the rated current of AC motor drive A Acceleration time 60 seconds _ _ _ _ _ _ 5 1 1 1 A drive motor AC of current ...

Page 178: ...nd the converter section may be damaged To avoid this use an AC input reactor optional before AC Motor Drive mains input to reduce the current and improve the input power efficiency 2 When a special motor is used or more than one motor is driven in parallel with a single AC Motor Drive select the AC Motor Drive current 1 25x Sum of the motor rated currents 3 The starting and accel decel characteri...

Page 179: ...d it may be necessary to use a special inverter duty motor 6 Motor dynamic balance and rotor endurance should be considered once the operating speed exceeds the rated speed 60Hz of a standard motor 7 Motor torque characteristics vary when an AC Motor Drive instead of commercial power supply drives the motor Check the load torque characteristics of the machine to be connected 8 Because of the high ...

Page 180: ...es more than one motor please pay attention to starting and changing the motor Power Transmission Mechanism Pay attention to reduced lubrication when operating gear reduction motors gearboxes belts and chains etc over longer periods at low speeds At high speeds of 50 60Hz and above lifetime reducing noises and vibrations may occur Motor torque The torque characteristics of a motor operated by an A...

Page 181: ...Appendix C How to Select the Right AC Motor Drive Revision 2016 03 6ELE V1 14 C 6 This page intentionally left blank ...

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