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Connection Systems  

 

Delphi Connections Systems

 

Page 4 of 11 

01/02/2001 

Note:

 Assembly Instructions are provided for 

reference 

only, and are intended for use by skilled assembly technicians. 

Personal injury, failure of the system to work as intended, and damage to the product may result from failure to follow the 
assembly and disassembly techniques and/or use of tools other than those described. Always follow Assembly 
Instructions thoroughly, and please contact Delphi Connection Systems for further assistance. 

 

 

RECOMMENDED PLUGGING SEQUENCE 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

 

 

Plugging should be from right to left and from 
bottom to top, for best visibility, access in 
plugging. 
 

64  48   32 16 

49  33   17 1 

WIRE DRESS 

Connector Holder Vertical  

 

PLUG 
DIRECTION: 

LEFT TO RIGHT, 

BOTTOM TO TOP. 

 
Plugging should be from left to right and from bottom 
to top, for best visibility, access in plugging. 
 
 

WIRE DRESS 

 

49 
33 
 
17 

64 
48 
 
32 
16 

Connector Holder 

Horizontal 

PLUG 
DIRECTION: 

LEFT TO RIGHT, 

BOTTOM TO TOP. 

 
Plugging should be from left to right and from bottom 
to top, for best visibility, access in plugging. 
 
 

WIRE DRESS 

 

49 
33 
 
17 

64 
48 
 
32 
16 

Connector Holder 

Horizontal 

Summary of Contents for MICRO 64

Page 1: ...from failure to follow the assembly and disassembly techniques and or use of tools other than those described Always follow Assembly Instructions thoroughly and please contact Delphi Connection Systems for further assistance ASSEMBLY INSTRUCTIONS MICRO 64 CONNECTOR ASSEMBLY NOTE PLEASE CONTACT YOUR DELPHI SALES REPRESENTATIVE WITH ANY QUESTIONS OR COMMENTS CONCERNING THESE ASSEMBLY INSTRUCTIONS CO...

Page 2: ...ailure of the system to work as intended and damage to the product may result from failure to follow the assembly and disassembly techniques and or use of tools other than those described Always follow Assembly Instructions thoroughly and please contact Delphi Connection Systems for further assistance ASSEMBLY INSTRUCTIONS MICRO 64 CONNECTOR ASSEMBLY COVER CONNECTOR ASSEMBLY SECONDARY LOCK NOSE PI...

Page 3: ... 64 TERMINALS MUST BE THE FIRST END PLUGGED OF EACH LEAD ADHERENCE TO PROPER CONNECTOR FILL SEQUENCE IS REQUIRED TO AVOID UNDER PLUGS WHICH MAY CAUSE DAMAGE UNSEATED TERMINALS AND MISPLUGGED LEADS CAUTION ASSEMBLY OPERATORS MUST NOT DEVIATE FROM THE ESTABLISHED PLUGGING ORDER PLUGGING TECHNIQUE TO AVOID BENDING THE TERMINAL GRIP THE LEAD NEAR THE BACK OF THE TERMINAL IT MAY BE NECESSARY TO RE GRIP...

Page 4: ...tact Delphi Connection Systems for further assistance RECOMMENDED PLUGGING SEQUENCE Plugging should be from right to left and from bottom to top for best visibility access in plugging 64 48 32 16 49 33 17 1 WIRE DRESS Connector Holder Vertical PLUG DIRECTION LEFT TO RIGHT BOTTOM TO TOP Plugging should be from left to right and from bottom to top for best visibility access in plugging WIRE DRESS 49...

Page 5: ... of tools other than those described Always follow Assembly Instructions thoroughly and please contact Delphi Connection Systems for further assistance RECOMMENDED PLUGGING SEQUENCE 16 32 48 64 1 17 33 49 Plugging should be from right to left and from bottom to top for best visibility access in plugging WIRE DRESS PLUG DIRECTION RIGHT TO LEFT BOTTOM TO TOP Horizontal Holder WIRE DRESS This is not ...

Page 6: ...LE ROUTING LEADS AFTER PLUGGING MICRO 64 TERMINALS ASSEMBLY OPERATORS SHOULD APPLY ONLY LIGHT FORCE BECAUSE LEADS COULD BE PULLED OUT OF THEIR CAVITIES STEP 3 APPLY SECONDARY LOCK AFTER PLUGGING ALL THE LEADS INTO THE CONNECTOR BODY START SECONDARY LOCK INTO CONNECTOR AND PUSH TO INSERT ORIENTATION IS REQUIRED USE TOOL 12152222 TO FULLY SEAT THE SECONDARY LOCK TO A HARD STOP POSITION CAUTION THE S...

Page 7: ...y result from failure to follow the assembly and disassembly techniques and or use of tools other than those described Always follow Assembly Instructions thoroughly and please contact Delphi Connection Systems for further assistance ASSEMBLY INSTRUCTIONS MICRO 64 CONNECTOR ASSEMBLY BUILD CONNECTOR ASSEMBLY TO ASSEMBLY TOOLING HOLDER STEP 1 ROUTING OF LEADS PROPER ROUTING OF LEADS ON THE BUILD FIX...

Page 8: ... Always follow Assembly Instructions thoroughly and please contact Delphi Connection Systems for further assistance ASSEMBLY INSTRUCTIONS MICRO 64 CONNECTOR ASSEMBLY APPLY HARNESS COVERINGS PER PRODUCT PRINT STEP 5 STEP 4 COMPLETED STEP 4 APPLY SECONDARY LOCK AFTER PLUGGING ALL THE LEADS INTO THE CONNECTOR BODY START SECONDARY LOCK INTO CONNECTOR AND PUSH TO INSERT ORIENTATION IS REQUIRED USE TOOL...

Page 9: ... follow the assembly and disassembly techniques and or use of tools other than those described Always follow Assembly Instructions thoroughly and please contact Delphi Connection Systems for further assistance ASSEMBLY INSTRUCTIONS MICRO 64 CONNECTOR ASSEMBLY COMPLETED STEP 6 STEP 6 BUILD 1 ONE COVER TO CONNECTOR ASSEMBLY A APPLY WIRE DRESS COVER TO CONNECTOR BY INSERTING FLEX LEGS INTO LOCK SLOTS...

Page 10: ...e of the system to work as intended and damage to the product may result from failure to follow the assembly and disassembly techniques and or use of tools other than those described Always follow Assembly Instructions thoroughly and please contact Delphi Connection Systems for further assistance ASSEMBLY INSTRUCTIONS MICRO 64 CONNECTOR ASSEMBLY APPLY NOSE PIECE TO CONNECTOR ASSEMBLY STEP 7 COMPLE...

Page 11: ...Personal injury failure of the system to work as intended and damage to the product may result from failure to follow the assembly and disassembly techniques and or use of tools other than those described Always follow Assembly Instructions thoroughly and please contact Delphi Connection Systems for further assistance ASSEMBLY INSTRUCTIONS MICRO 64 CONNECTOR ASSEMBLY COMPLETED ASSEMBLY ...

Page 12: ...Mouser Electronics Authorized Distributor Click to View Pricing Inventory Delivery Lifecycle Information Aptiv 15416970 ...

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