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Dell POWER VAULT 130T LIBRARY 130T Service Manual Download Page 5

PowerVault 130T Service Manual

4473D

iii

Contents

Preface

vii

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

About This Manual

vii

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Organization

vii

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Alert Messages

vii

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Related Publications

viii

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Ordering Publications

viii

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Safety and ESD

ix

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Safety

ix

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Lifting Techniques

ix

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Using Shoulders, Elbows, Wrists, and Hands

x

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Preventing Electrostatic Discharge Damage

x

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Precautions

x

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

ESD-Protection Procedure

xi

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Rack-Mounted Library Safety and Precautions

xii

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Chapter 1.  
General Information

1–1

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Components

1–1

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Component Locations

1–2

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Robot

1–4

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Electronics Module

1–4

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Operator Panel

1–4

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Cartridge Access Port

1–5

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Interfaces

1–5

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Storage Cells

1–5

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Removable Five-Cell Magazine

1–6

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Software

1–6

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Microcode

1–7

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

DLT Drives

1–7

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Chapter 2.  
TIPs, Diagnostics, and Procedures

2–1

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Trouble Isolation Procedures

2–1

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Examining FSCs

2–1

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Procedure

2–1

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

TIP 0000:  START

2–3

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TIP 1000:  Power

2–4

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

TIP 1010: Library Power Problems

2–5

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

TIP 1020: Tape Drive

2–6

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

TIP 2000: Operator Panel

2–7

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

TIP 3000: SCSI Interface

2–8

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Library Diagnostics

2–9

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Procedure

2–9

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Important Procedures

2–10

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Summary of Contents for POWER VAULT 130T LIBRARY 130T

Page 1: ...www dell com Dell PowerVault 130T Library SERVICE MANUAL ...

Page 2: ......

Page 3: ...www dell com Dell PowerVault 130T Library SERVICE MANUAL ...

Page 4: ... 0 123 1 ...

Page 5: ...s xii Chapter 1 General Information 1 1 Components 1 1 Component Locations 1 2 Robot 1 4 Electronics Module 1 4 Operator Panel 1 4 Cartridge Access Port 1 5 Interfaces 1 5 Storage Cells 1 5 Removable Five Cell Magazine 1 6 Software 1 6 Microcode 1 7 DLT Drives 1 7 Chapter 2 TIPs Diagnostics and Procedures 2 1 Trouble Isolation Procedures 2 1 Examining FSCs 2 1 Procedure 2 1 TIP 0000 START 2 3 TIP ...

Page 6: ...eparation 3 1 Powering On and Off the Library 3 2 Removing the Front Door 3 3 Required Tools 3 4 Customer Replaceable Units 3 4 Field Replaceable Units 3 4 CYC Card 3 6 CYO Card 3 8 DLT Drive Tray Assembly 3 13 Electronics Module 3 19 Hand Camera Assembly 3 25 Theta Motor 3 32 Z Motor 3 38 Check Out Procedures 3 43 Appendix A Supporting Information A 1 Specifications A 1 Glossary G 1 Index X 1 ...

Page 7: ... 4 Operator Panel 3 8 Figure 3 5 DLT Drive Tray Assembly 3 13 Figure 3 6 Electronics Module 3 19 Figure 3 7 Electronics Module and CYC card showing Cable Locations 3 21 Figure 3 8 Electronics Module Shown Removed from Library 3 22 Figure 3 9 Hand Camera Assembly 3 25 Figure 3 10 Theta Motor 3 32 Figure 3 11 Z Motor 3 38 Tables Table 1 1 DLT4000 DLT7000 Comparison 1 7 Table 3 1 CRU Locations and Fu...

Page 8: ...PowerVault 130T Service Manual vi 4473D ...

Page 9: ...res Chapter 3 Removal and Replacement describes removing and replacing Field Replaceable Units FRUs and Customer Replaceable Units CRUs Appendix A Supporting Information provides library and drive specifications Glossary The Glossary defines relevant terms and acronyms Index The Index assists in locating information in this manual Alert Messages This manual contains alert messages that must be rea...

Page 10: ...g publications Publication Part Number PowerVault 130T Library User s Guide 2473D PowerVault 130T Quick Install Guide 5473D PowerVault 130T Product Information CD 0194D PowerVault 130T Safety Booklet 3473D Ordering Publications To order publications contact your Dell sales marketing representative or go to our web site at www dell com ...

Page 11: ...for the PowerVault 130T library is the AC power receptacle located at the bottom of the rear panel of the electronics module Ground all test equipment and power tools Lift objects properly as outlined under Lifting Techniques Enforce good housekeeping practices in the equipment area to help prevent fire and accidents Lifting Techniques Lifting regardless of how much or how little can create seriou...

Page 12: ...e the area between shoulder level and knuckle level of your lowered hands Bend elbows to keep loads close to your body and decrease the amount of force necessary to do the job putting less weight and pressure on your shoulders Keep your wrists straight and avoid bending extending or twisting for long periods of time Use as much of your hands as possible when holding an object so you will not have ...

Page 13: ... equipment unfold the work surface completely and place it on any convenient surface such as a table or the floor next to the equipment to be serviced 2 Attach one end of the ground cord to the work surface using the snap fastener The free end will be attached in a later step 3 Slip on a wrist strap making sure that it is comfortable but still makes contact with the entire circumference of your wr...

Page 14: ...re must be sufficient clearance to the front door of the library and sufficient ventilation to allow for cooling air flow front to back S If the rack has a rear door there must be at least 10 cm 4 in of clearance between the door and the library A rear door must have louvers to provide air circulation to the libraries The internal rack ambient temperature must not exceed the recommended library op...

Page 15: ...e system is a removable medium robotic system that mounts and dismounts cartridge tapes into cells for storage tape drives for read write operations or the cartridge access port CAP to remove or replace cartridge tapes Figure 1 1 PowerVault 130T Library Components The PowerVault 130T has seven major components features Robot Electronics module Operator panel Cartridge access port Small computer sy...

Page 16: ...or Panel The operator panel is at the top left above the cartridge access port Cartridge Access Port The cartridge access port CAP is at the lower left below the operator panel Hand Camera Assembly The hand camera assembly is at the front of the library inside the door mounted to the bearing block on the Z column Theta Motor The theta motor is at the bottom right corner inside the front door Z Mot...

Page 17: ...rs Small Computer Systems Interface SCSI connectors are at the top right beside the power switch on the electronics module EM CYC Card The CYC card is mounted inside on the EM Electronics Module The electronics module is on the right side It houses the power supply CYC card and two fans Debug Connector For engineering use only The debug connector is between the fans left of the CSE connector CSE C...

Page 18: ...e storage cells CAP or tape drives Electronics Module The electronics module contains all of the logic and power components of the library including CYC card with 32 bit microprocessor controls all library functions such as robotics motion vision control and SCSI attachment for communication with the host system AC power supply auto ranging provides AC power to the tape drives and regulated DC vol...

Page 19: ...TE If the library contains four DLT drives the fourth in slot 3 at the top you can see the status of the fourth drive by pressing the up arrow on the operator panel to allow the drive status lines to scroll Cartridge Access Port The CAP located just below the operator panel is used for inserting and or removing cartridges from the library Interfaces The library and the tape drives support the smal...

Page 20: ...the removable cartridge magazine Removable Five Cell Magazine A removable five cell cartridge magazine is included with the PowerVault 130T Library This can be easily taken out loaded with batch jobs or special applications and replaced in the library whenever it is required Figure 1 5 PowerVault 130T Library Cell Locations Software The PowerVault 130T Library requires host level software and devi...

Page 21: ... computer PC through the CSE port on the rear of the library Since library microcode is stored in flash prom in the event of a power outage the PowerVault 130T powers on and returns to its functional state without requiring microcode reload when power comes back DLT Drives The PowerVault 130T Library has slots for up to four DLT4000 or DLT7000 tape drives These are high performance large capacity ...

Page 22: ...ns PowerVault 130T Service Manual 1 8 4473D Table 1 1 DLT4000 DLT7000 Comparison Parameter DLT7000 DLT4000 Linear Search Speed 150 in sec 175 in sec Average Rewind Time 70 sec 60 sec Maximum Rewind Time 140 sec 120 sec ...

Page 23: ...its that identify an error If you have a problem and know the FSC you can replace the suggested field replaceable units FRUs listed for that FSC Examining FSCs The Examine FSCs menu option allows the operator to view the last 20 fault symptom codes An example of the FSC display is shown below Procedure To examine FSCs select the Library Utilities menu on the operator panel and then select Examine ...

Page 24: ...em An interface problem An intermittent or performance problem The following TIPs are guidelines to help diagnose and fix these problems and others with no associated FSC Each TIP begins with a summary of symptoms and their possible causes followed by step by step instructions to help isolate the problem Always start with TIP 0000 to direct you to the correct procedure ...

Page 25: ... of the library There is no display on the operator panel The operating system does not recognize the library or tape drives The customer has observed an abnormal condition with the library or tape drive 1 Do you have a power problem Yes Go to TIP 1000 No Go to Step 2 2 Do you have a problem with the operator panel Yes Go to TIP 2000 No Go to Step 3 3 Do you have a problem where the operating syst...

Page 26: ... connections Faulty power supply on the electronics module Faulty tape drive power supply Problems with input power WARNING Observe the safety precautions in Safety and ESD when working with voltage in the PowerVault 130T Library tape drives and with input line voltage 1 Is there a problem with library power Yes Go to TIP 1010 No Go to step 2 2 Is there a problem with tape drive power Yes Go to TI...

Page 27: ...ary and with input line voltage 1 Is the power switch on Yes Go to step 2 No Turn on the power switch 2 Is the power cable properly seated in the library and in the input Yes Go to step 3 No Turn off power switch Reseat the AC power cable connector at the back of the library and at the AC wall outlet Turn on power switch 3 Is the customer s input power circuit breaker on Yes Go to step 4 No Reset ...

Page 28: ...ronics module or on the drive trays Live voltage could be present even though the PowerVault 130T is powered off Refer to S05 in the Safety Booklet 1 Is only one of the drives not powered on Yes Go to step 3 No Plug the drive power cable into a different drive power receptacle on the electronics module If it works but the power receptacle cannot be used for this drive go to step 4 2 Are all drives...

Page 29: ...o S05 in the Safety Booklet 1 Is the power switch on 2 Is the power cable properly seated in the library and in the input Yes Go to step 2 No Turn on the power switch Yes Go to step 3 No Turn off power switch Reseat the AC power cable connector at the back of the library and at the AC wall outlet Turn on power switch 3 Is the customer s input power circuit breaker on Yes Go to step 4 No Reset the ...

Page 30: ...y connected Yes Go to step 2 No Reseat the connectors 2 Are there SCSI terminators at both ends of the bus Yes Go to step 3 No Add SCSI terminators 3 Are there more than two terminators present Yes Go to step 4 No Remove extra terminators so there are no more than two present 4 Is the length of the SCSI bus within specification Yes Go to step 5 No Connect a shorter SCSI cable 5 Are there more than...

Page 31: ...es menu and then select Library Diags The library provides detailed prompts Select the desired diagnostic routine using the arrow buttons and press ENTER Then follow the prompts displayed on the operator panel NOTE When you first choose one of the diagnostic routines listed above the library prompts you to press ENTER to put the library in Maintenance mode In Maintenance mode the library goes offl...

Page 32: ... boot while the library display reads Menu Available visible for about five seconds press the MENU button on the operator panel 3 The operator panel displays the choices Functional Reflash NVRAM test init Select Functional Reflash using the arrow buttons and press ENTER The operator panel displays FUNCTIONAL RE FLASH IN PROGRESS Connect CSE port 4 Insert the microcode diskette into the floppy driv...

Page 33: ...ot power down or reset the library while in the writing mode 9 When the library Operator Panel displays Write OK Reset push the Reset button on the operator panel 10 During boot while the library display reads Menu Available visible for about five seconds press the MENU button on the operator panel 11 The operator panel displays the choices Functional Reflash NVRAM test init Select Functional Refl...

Page 34: ...en selections or alter numerical values by pressing the ARROW buttons NOTE Before setting or resetting tape drive SCSI IDs make sure the library has a valid drive count number of tape drives installed To check or reset the drive count select the Library Utilities menu and then select Set Configuration Then select Set Drive Count scroll the display using the arrow buttons If you change this value y...

Page 35: ...0 is on bus the same bus as the library and Drive 1 is off bus Setting the Library SCSI ID The library SCSI ID is set at the operator panel where you can make a selection by pressing ENTER when the cursor is on that selection You can return to a higher level menu by pressing MENU You can scroll to see hidden selections or alter numerical values by pressing the ARROW buttons Procedure 1 Select the ...

Page 36: ... PowerVault 130T User s Guide for detailed information about Auto Clean Procedure 1 Select the Drive Utilities menu then select Clean a Drive 2 Select the number of the drive to be cleaned using the arrow buttons and press ENTER The library unlocks the CAP 3 Insert a cleaning cartridge into the CAP close the CAP and press ENTER The display reads Performing Operation 4 When the cleaning is finished...

Page 37: ...static discharge ESD precautions outlined in About this Manual at the beginning of this document 2 Follow the safety precautions outlined in Rack Mounted Library Safety and Precautions in Preface 3 Read each procedure completely to familiarize yourself with the warnings and steps involved with the procedure before starting 4 End all jobs being performed by the library and place the tape drives off...

Page 38: ... located at the top right corner of the electronics module on the rear of the library To power off the library 1 Press the O on the power switch located at the top right corner of the electronics module at the rear of the library 2 Disconnect the power cable from the rear of the electronics module CAUTION Before performing any removal or replacement procedures make sure that all jobs being perform...

Page 39: ...nt Door To open and remove the front door 1 Place the library offline 2 Unlock the front door with the key provided 3 Remove the door by pulling out the two hinge pins and lifting the door up and away from the library Set the door off to the side and out of the way Be careful not to break the key off in the lock To replace and close the front door 1 Align the door with the hinges 2 Install the two...

Page 40: ...able Units FRUs are to be removed replaced only by technically trained service personnel Table 3 2 FRU Locations and Functions Units Locations Functions Page s CYC card Part of the electronics module EM Microprocessor that monitors and controls all functions of the 130T library 3 6 CYO card operator panel assembly Front of the library above the CAP Displays library and drive statuses Used for conf...

Page 41: ...Functions Locations Theta motor Inside the library in the lower right corner Provides power for theta movement of the robot 3 32 Z motor Inside the front of the library at the top of the Z column Provides power for vertical movement of the robot 3 38 NOTE Theta motor and Z motor assembly are the same FRU part number ...

Page 42: ...ics module is inside the library and is accessed from the right rear side You must remove the electronics module to service the CYC card Tools required ESD grounding kit Torx driver and a T 10 and T 15 bit Flashlight Note paper and a pen or pencil to record configuration information Figure 3 3 CYC Card Shown Removed from Library ...

Page 43: ...module chassis using a Torx driver with a T 10 bit Replacement 1 Remove the new CYC card from its packaging 2 Align the card with the 18 standoffs on the electronics module chassis 3 Install the 18 screws attaching the CYC card to the EM chassis using a Torx driver with a T 10 bit 4 Connect cables J41 J42 J44 and J15 S or D to their connectors Refer to Figure 3 3 for connector locations 5 Replace ...

Page 44: ...is on front of the library to the left of the window and above the cartridge access port You must remove the operator panel to access the CYO card and the magnetic sensor switch Tools required ESD grounding kit 5 16 Keps nut driver Torx driver with a T 10 and a T 15 bit Key to the library front door Figure 3 4 Operator Panel ...

Page 45: ...rary front door Refer to Opening Closing Removing the Library Front Door on page 3 3 CAUTION Do not drop the Keps nuts into the library 4 Remove the two bottom Keps nuts on the op panel 5 Loosen but do not remove the two top nuts 6 Pull the bottom of the op panel forward to disengage the top two flanges 7 Allow the op panel cover to tilt forward to provide access to the rear of the op panel 8 Disc...

Page 46: ...oval 10 Remove the four CYO card screws using a Torx driver with a T 10 bit 11 Lift out the CYO card Magnetic Sensor Removal 12 Disconnect the magnetic sensor connector 13 Squeeze the ears on the magnetic sensor switch and push it through the switch cutout as shown ...

Page 47: ...sor connector CYO Card Replacement 3 Align the four screw holes in the CYO card with the screw holes in the operator panel enclosure NOTE Make sure the trace side of the card is facing you and that the component side is down The operator panel display must align with the cutout in the operator panel enclosure 4 Install the four CYO card screws using a Torx driver with a T 10 bit ...

Page 48: ...ry frame CAUTION Do not pinch the cables when replacing the operator panel cover 8 Align the two bottom holes on the op panel cover with the library frame 9 Tighten the top two Keps nuts 10 Install the two bottom Keps nuts 11 Carefully close the library door to check for alignment NOTE Adjust the four mounting Keps nuts as necessary for alignment 12 Proceed to the checkout procedures on page 3 43 ...

Page 49: ...bly is also a CRU Tools required ESD wrist strap Flat blade screw driver Figure 3 5 DLT Drive Tray Assembly NOTE Tape drives are hot swappable meaning they can be removed and replaced without powering off the library or interrupting its operations Hot swapping should only be performed by trained technicians WARNING Do not apply power to the drive tray assembly when it is not installed in the libra...

Page 50: ... must be terminated at each end of the SCSI bus Do not mix single eneded and differential terminators Review the information under Preparation at the beginning of this chapter before starting this procedure 1 Loosen the three thumbscrews from the hinged rear door and open the door 2 Disconnect the power cable from the tape drive CAUTION Disconnect the tape drive interface cable as described in the...

Page 51: ...ive interface cable The connector is keyed but it is still possible to insert it incorrectly 4 Disconnect the SCSI cable connectors and or terminator from the rear of the drive Save the old terminator if any 5 Loosen the two thumbscrews at the rear of the tape drive assembly 6 Using both hands remove the drive assembly from the slot placing it on a flat stable surface WARNING Do not apply power to...

Page 52: ...embly when it is not installed in the library 5 To check terminator power TERMPWR remove the two power supply cover screws using a Torx driver with a T 15 bit and lift the cover pulling forward slightly enough to see the jumpers For safety do not remove the cover completely 6 Set the TERMPWR on or off enabled or disabled on the new tape drive to match the drive you are replacing The figure shows t...

Page 53: ...the SCSI bus Do not connect to a hot bus Any third party software must be quiesced All signals must be terminated at each end of the SCSI bus Do not mix single ended and differential terminators 10 Connect the SCSI cables and or terminator to the SCSI connectors on the rear of the tape drive CAUTION The tape drive interface cable P980 P983 marking faces the rear of the tape drive Note this orienta...

Page 54: ...ct the tape drive power cable to the tape drive 13 Close the hinged door at the rear of the library 14 Tighten the two thumbscrews holding the hinged door closed 15 Make sure all cables are installed and connectors are tight 16 Proceed to the checkout procedures on page 3 43 ...

Page 55: ...s module FRU is inside the library on the right rear side as you face the rear of the library The electronics module is also a CRU Tools required ESD grounding kit Torx driver and T 15 bit Flashlight Note paper and a pen or pencil to record configuration information Figure 3 6 Electronics Module ...

Page 56: ...ing Library Utilities from the Operator Panel menu Then select View Configuration 4 Manually log all of the configuration information including library SCSI ID tape drive SCSI IDs etc 5 Disconnect the SCSI connectors from the electronics module 6 Disconnect the AC power cable from the electronics module 7 Remove the four screws from the top and bottom of the electronics module using a Torx driver ...

Page 57: ...connectors require you to pinchtabs together or push tabs apart 11 Disconnect the tape drive power cables from the electronics module power receptacles CAUTION Failure to disconnect all the cables described above will cause cable damage and possibly card connector damage when you slide out the electronics module When the cables are disconnected take care not to snag them on the electronics module ...

Page 58: ...Electronics Module PowerVault 130T Service Manual 3 22 4473D Figure 3 8 Electronics Module Shown Removed from Library ...

Page 59: ...t connector J14 to match the position on the card being replaced The jumper connects the middle pin of J14 with the one of the following pins See Detail A of Figure 3 8 TERMPWR off Left pin toward the left of the CYC card near the word OFF silkscreened on the CYC card TERMPWR on Right pin toward the right of the CYC card near the word ON silkscreened on the CYC card NOTE Bottom top left and right ...

Page 60: ... library must now be reconfigured 14 Reconfigure the new CYC card using the information you obtained from the View Configuration menu in step 3 on page 3 20 Refer to Chapter 2 for instructions about setting library and tape drive SCSI IDs More detailed configuration information is available in Chapter 3 of the Installation manual 15 Proceed to the checkout procedures on page 3 43 ...

Page 61: ...mounts to the bearing block on the Z column The hand camera assembly is also a CRU Removing and replacing the hand camera assembly requires access through the library front door The tools required are ESD wrist strap Torx driver and a T 10 and T 15 bit Key to the library front door Figure 3 9 Hand Camera Assembly ...

Page 62: ...4 Carefully raise the hand camera assembly with your hand as shown in the figure to the middle of the Z column assembly 5 Remove the lower theta stop from the floor of the library using a Torx driver with a T 15 bit 6 Remove both upper theta stops from the ceiling of the library using a Torx driver with a T 15 bit 7 Rotate the robot counterclockwise so that the hand extends beyond the front openin...

Page 63: ...Flip up one side of the cable clamp located under the hand and release the cable 12 Disconnect cables from the J3 J20 and J18 connectors on the CYH card 13 Rotate the robot clockwise so the hand is inside the library 14 Carefully raise the hand to the top of the Z column assembly 15 Remove the two screws securing the flex cable clamp bracket to the bottom of the hand using a Torx driver with a T 1...

Page 64: ...wdriver and placing it between the counterweight and the base of the robot Optional but easier 21 Supporting the hand assembly with your left hand remove the two screws securing the hand camera assembly to the bearing block located on the end of the hand assembly near the reach motor using a Torx driver with a T 15 bit 22 Carefully lift and remove the hand by rotating it so the card side top of th...

Page 65: ... until it clears the Z column and the Z belt and align it with the two screw holes on the bearing block using the locator pins on the bearing block 3 Install the two screws securing the hand camera assembly to the bearing block located on the end of the hand assembly near the reach motor using a Torx driver with a T 15 bit NOTE Do not overtighten 4 Remove the prop holding up the counterweight 5 Ca...

Page 66: ...acket to the bottom of the hand using a Torx driver with a T 10 bit Make sure the flex cable is not twisted 9 Carefully raise and lower the hand camera assembly to be sure the hand flex cable has full range of movement to the top and bottom of the Z column 10 Connect the J3 J20 and J18 cables to the connectors on the CYH card 11 Secure the J20 connector under the cable clamp by flipping the clamp ...

Page 67: ...ard cover using a Torx driver 16 Install the two upper theta stops to the ceiling of the library using a Torx driver with a T 15 bit 17 Install the lower theta stop to the floor of the library using a Torx driver with a T 15 bit 18 Make sure the reach mechanism on the hand assembly is fully retracted by pushing the cartridge picker into the hand assembly 19 Proceed to the checkout procedures on pa...

Page 68: ...tor FRU is at the bottom right corner of the library inside the front door The theta motor cables but not the mounting bracket are part of the FRU Tools required ESD grounding kit Torx driver and T 15 bit Diagonal wire cutters Key to the library front door Figure 3 10 Theta Motor ...

Page 69: ...the Library on page 3 2 3 Unlock open and remove the library front door Refer to Removing the Front Door on page 3 3 4 Disconnect the theta motor power cable connector from the library 5 Remove the two screws on top of the theta belt tensioner assembly using a Torx driver with a T 15 bit 6 Remove the theta belt tensioner assembly including the spring which slips over a hook noting the position of ...

Page 70: ...driver with a T 15 bit 8 Remove both theta stops from the ceiling of the library using a Torx driver with a T 15 bit 9 Carefully move the hand to the top of the Z column 10 Rotate the robot so that the hand extends beyond the front opening of the library This allows access to the screw at the right rear of the theta motor mount ...

Page 71: ...a Torx driver with a T 15 bit being careful not to damage the theta motor power cable 12 Lift the motor up and toward the robot so that the theta motor pulley clears the theta belt 13 Remove the two screws holding the mounting bracket baseplate to the theta motor noting the orientation of the bracket slotted alignment hole goes towards back of library ...

Page 72: ...he chassis mounting holes 4 Loop the theta motor belt around the theta motor pulley Make sure it moves freely 5 Aligning the front of the theta motor mounting bracket flush with the front edge of the chassis replace the mounting screws using a Torx driver with a T 15 bit being careful not to damage the theta motor power cable NOTE Make sure to use short screws Using longer screws may cause the mec...

Page 73: ...heta stops to the ceiling of the library using a Torx driver with a T 15 bit 9 Install the lower theta stop to the floor of the library using a Torx driver with a T 15 bit 10 Connect the theta motor power cable connector 11 Proceed to the checkout procedures on page 3 43 ...

Page 74: ...t the top of the Z column and is attached by four screws to the Z motor bracket The Z motor cable is part of the FRU Tools required ESD grounding kit Torx driver and T 15 bit Torque screwdriver capable of applying 10 in lb with a T 15 bit Key to the library front door Figure 3 11 Z Motor ...

Page 75: ... to Opening Closing Removing the Library Front Door on page 3 3 4 Rotate the robot to give clear access to the Z cable connector 5 Disconnect the Z motor cable 6 Loosen or remove the Z belt tensioner assembly located at the base of the Z column using a Torx driver with a T 15 bit to remove the screw holding it to the Z column baseplate NOTE Do not change the tensioner setting by loosening the two ...

Page 76: ...a T 15 bit Remove the top screw last 8 Remove the top screw holding the Z motor from behind being careful not to damage the Z motor cables 9 Slide the motor to the bottom of the cutout and lift the belt from the motor shaft while holding the Z motor from behind 10 Remove the motor by pushing the shaft through the cutout in the Z motor bracket ...

Page 77: ...nd of the pulley faces the front of the library 2 Rest the pulley on the bottom of the cutout The Z motor cable connector hangs toward the floor of the library 3 Place the Z belt over the Z motor shaft 4 Slide the motor up to align the holes 5 Install the four screws holding the Z motor to the Z motor bracket using a Torx driver with a T 15 bit ...

Page 78: ...or 7 Replace or tighten the Z belt tensioner assembly located at the base of the Z column using a Torx driver with a T 15 bit to remove the screw holding it to the Z column baseplate NOTE Do not change the tensioner setting by loosening the two tensioner adjustment screws so you can replace the tensioner with the same belt tension as before 8 Proceed to the checkout procedures on page 3 43 ...

Page 79: ...ally check the library for loose parts connectors and tools 4 Make sure that the reach mechanism on the hand assembly is fully retracted by pushing the cartridge picker into the hand assembly 5 Close and lock the library doors 6 Connect the power plug to the library at the rear of the electronics module 7 Power on the library 8 Run diagnostic tests Refer to Chapter 2 9 Inform the customer that the...

Page 80: ...Check Out Procedures PowerVault 130T Service Manual 3 44 4473D ...

Page 81: ... drives Number of tape drives Up to four DLT4000 or 7000 tape drives Average cartridge access time Six seconds Audit time Less than one minute Robotics control SCSI 2 media changer command set single ended or differential selectable in field Cartridge access port Single cartridge capacity Bar code reader Standard Serviceability Key components are customer serviceable The drives are hot swappable w...

Page 82: ...ives 61 cm 24 in Weight with no drives 50 kg 110 lb Weight with 4 drives 68 kg 149 lb Table A 4 Power Specifications Item Measurement Input Voltage 90 264 VAC single phase Frequency 47 63 Hz Maximum power consumption library 1 0 A at 120 V or 0 5 A at 240 V Maximum power consumption each DLT4000 drive 0 8 A at 120 V or 0 42 A at 240 V Maximum power consumption each DLT7000 drive 0 92 A at 120 V or...

Page 83: ... CAN CSA C22 2 no 950 M93 Safety UL standard 1950 Third Edition y EN60950 FCC 47 Part 15 Subpart B Class A EMC Framework AS NZS 3598 1995 Australia N Z Emissions VCCI Class A Emissions European Union CE emissions standards Canadian EMC Law ICES 003 BCIQ EMC Law CNS 13438 Taiwan Immunity European Union CE immunity standards ...

Page 84: ...Specifications PowerVault 130T Service Manual A 4 4473D ...

Page 85: ...R label listing the volume identification number cartridge access port CAP An assembly that allows an operator to enter eject one cartridge during automated operations The operator can open the CAP and place a cartridge into the CAP cell The CAP is located on the left front door of the library cartridge tape Magnetic tape enclosed in a plastic housing cell Storage location for a cartridge tape cha...

Page 86: ...gabytes per second Q quiesced Allowing all activity to complete before any new activity is allowed to start S SCSI Small computer system interface SCSI device A host adapter or control unit attached to the SCSI bus single ended A SCSI bus alternative with a maximum cable length of 6 meters 25 feet T target A SCSI device that performs an I O operation requested by the initiator TERMPWR Terminator p...

Page 87: ...220 13 43 2 0 22 3 0 0 1 3 1 0 2 0 22 22 0 132 3 1 0 07 432 1 0 1 3 1 0 00 2 43 01 41 2 3 0 1 5 0 32 3 12 4 2 31 2 4 23 3 2 3 1 1 1 4 3 1 23 3 232 2 4 3 7 2 3 043 0 3 9 2 4 3 4 3 2 4 3 4 3 1 0 1 5 2 5 15 6 2 4 3 23 1 5 31 8 22 8 1 5 2 31 2 4 31 23 3 2 1 01 43 2 7 31 2 4 22 2 13 3 2 5 1 3 20 3 2 01 43 2 7 7 2 2 31 2 4 1 3 1 1 5 1 3 5 6 3 23 ...

Page 88: ...8 8 327 2 8 0 1 2 7 28 6 7 J 914 67 6 3 32 6 28 0 7 2 0 2 K 8 6392 2 L 0 6 6 4 8 6328 6 6 8 639 498 0 6 6 2378 7 0 6 6 43 6 463 0 17 0 8 2 8 2 59 7 03 2 1 63 3 03 8 327 43 6 6 48 0 77 336 2 77 336 686 77 4368 7 322 836 2498 83 6 9 322 836 6 0 8632 7 13 90 27 0 8632 7 13 90 7 2 0 322 836 2 1 6 77 1 0 2 77 336 34 6 836 4 2 0 34 4 2 0 322 836 322 8367 2498 83 36 8 4 6 8 8 0 322 836 8 8 13836 0 322 83...

Page 89: ... 5 2 1 6 1 3 1 18 6 1 3 1 18 2 33 3 1 18 2 33 3 1 5 1 4 3 1 04 1 32 7 2 38 7 1 3 4 3 2 5 1 5 1 3 1 1 1 5 31 8 22 8 1 22 8 1 3 1 1 1 3 3 3 3 1 3 1 1 24 1 18 1 3 1 3 2 38 1 4 3 1 18 7 2 38 13 3 2 3 12 2 33 1 18 3 1 5 2 36 1 2 3 2 5 1 3 4 3 3 82 6 1 1 38 23 13 23 1 2 3 1 5 2 3 2 1 22 8 3 3 3 3 2 1 22 8 3 3 3 1 3 1 4 43 1 5 2 1 18 3 13 6 1 1 18 6 1 1 2 1 5 1 3 1 3 1 3 2 1 04 1 423 1 1 5 ...

Page 90: ...PowerVault 130T Service Manual Index X 4 ...

Page 91: ...31 220 13 43 2 0 22 3 0 0 1 3 1 0 2 0 22 22 0 132 3 1 0 07 432 1 0 1 3 1 0 00 2 43 01 41 2 3 0 1 5 0 32 3 12 4 2 31 2 4 23 3 2 3 1 1 1 4 3 1 23 3 232 2 4 3 7 2 3 043 0 3 9 2 4 3 4 3 2 4 3 4 3 1 0 1 5 2 5 15 6 2 4 3 23 1 5 31 8 22 8 1 5 2 31 2 4 31 23 3 2 1 01 43 2 7 31 2 4 22 2 13 3 2 5 1 3 20 3 2 01 43 2 7 7 2 2 31 2 4 1 3 1 1 5 1 3 5 6 3 23 2 1 ...

Page 92: ...1192 8 68 8 327 2 8 0 1 2 7 28 6 7 J 914 67 6 3 32 6 28 0 7 2 0 2 K 8 6392 2 L 0 6 6 4 8 6328 6 6 8 639 498 0 6 6 2378 7 0 8 2 8 2 59 7 03 2 1 63 3 03 8 327 43 6 6 48 0 77 336 2 77 336 686 77 4368 7 322 836 2498 83 6 9 322 836 6 0 8632 7 13 90 27 0 8632 7 13 90 7 2 0 322 836 2 1 6 77 1 0 2 77 336 34 6 836 4 2 0 34 4 2 0 322 836 322 8367 2498 83 36 8 4 6 8 8 0 322 836 8 8 13836 0 322 836 13836 77 1...

Page 93: ... 5 2 1 6 1 3 1 18 6 1 3 1 18 2 33 3 1 18 2 33 3 1 5 1 4 3 1 04 1 32 7 2 38 7 1 3 4 3 2 5 1 5 1 3 1 1 1 5 31 8 22 8 1 22 8 1 3 1 1 1 3 3 3 3 1 3 1 1 24 1 18 1 3 1 3 2 38 1 4 3 1 18 7 2 38 13 3 2 3 12 2 33 1 18 3 1 5 2 36 1 2 3 2 5 1 3 4 3 3 82 6 1 1 38 23 13 23 1 2 3 1 5 2 3 2 1 22 8 3 3 3 3 2 1 22 8 3 3 3 1 3 1 4 43 1 5 2 1 18 3 13 6 1 1 18 6 1 1 2 1 5 1 3 1 3 1 3 2 1 04 1 423 1 1 5 ...

Page 94: ...PowerVault 130T Service Manual Index X 8 ...

Page 95: ......

Page 96: ... Printed in the U S A 4473D ...

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