Starting System
Page 4A-8
90-864260200 AUGUST 2009
Inspection
The starter motor and the solenoid are completely enclosed in the drive housing to prevent contamination by moisture and dirt.
Perform any required periodic inspection as follows:
1. Inspect the terminals for corrosion and loose connections. Reseal any exposed electrical connections.
Starter electrical connections
a -
Starter solenoid
b -
Positive (RED) cable
c -
90 amp fuse (not serviceable)
d -
Negative (BLK) cable
e -
Rubber boot
Tube Ref No.
Description
Where Used
Part No.
25
Liquid Neoprene
Electrical connections
92- 25711 3
2. Inspect the wiring for frayed or worn insulation.
3. Ensure that the starter mounting bolts are tight.
Starter Solenoid Removal
1. Remove the screws retaining the solenoid to the starter
a -
Starter solenoid
b -
Starter motor
c -
Screws (3)
.
2. Remove the solenoid from the drive housing.
Installation
IMPORTANT: The special mounting shim (if equipped) installed between the starter motor and the engine block must be reused.
1. Place the starter motor into position and install the mounting bolts. Torque the bolts.
Description
Nm
lb‑in.
lb‑ft
Starter mounting bolts
40.5
–
30
29190
a
a
b
c
d
e
29189
a
b
cc
