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AGW-4015/4025/4045 Skid-Mounted Ozone Sanitation Systems

15

7D.  Precautions for Safe Handling & Use

7D-1. Ozone Monitors

Ambient ozone monitoring equipment should be in-
 stalled in the areas where ozone is being generated 
or applied.  See Monitoring section 7G.

Self-adhesive ozone monitor badges, such as the 
Chromair

®

 System by K&M Environmental (Virginia 

Beach, VA, www.kandmenvironmental.com), may be 
used for personal or area monitoring for exposure 
times ranging from 5 minutes to 10 hours.

7D-2. Ventilation

It is mandatory that general and local exhaust 
ven ti la tion be provided to dilute and disperse small 
amounts of ozone into the outside atmosphere. Fed-
eral, state, and local regulations must be followed.

7D-3. Emergency Procedure

Due to the short life of ozone, evacuation and ven ti -
la tion is all that is generally required in the event of 
a high ambient ozone alarm.  All ozone generating 
and delivery equipment should be shut down (manu-
ally or au to mat i cal ly by alarm) and a high speed fan 
ac ti vat ed to dilute and disperse ozone to the atmo-
sphere.  Personnel should evacuate the affected 
area until levels are returned to below 0.1ppm.

7D-4. Respiratory Protection

A disposable respirator (3M #N95 8214/8514 - Min-
 ne ap o lis, MN, www.3m.com) is rec om mend ed for 
relief against ozone levels up to 10 times the OSHA 
PEL or applicable government oc cu pa tion al expo-
sure limits, whichever is lower.

7D-5. Education & Training

The education and training of workers is the re spon -
si bil i ty of the employer. An effective training program 
must be practical, based on written work procedures 
and be specifi c to both the job-site and the tasks to 
be per formed. Training shall also include the re spon -
si bil i ties and responses of workers in an emergency. 
The employer shall ensure, through the education 
and training program, that all workers are able to 
work without risk to themselves or others around 
them. All workers must clearly understand their 
responsibilities with regard to not only specifi c work 
procedures, but also the need to report all hazards, 
accidents or incidents and injuries.

All routine work and emergency procedures shall be 
reviewed jointly by management and employees at 
least annually.

7E.  Monitoring

7E-1. Location of Monitors

Ambient ozone detection monitors shall be located 
to monitor ozone room air and production/plant room 
air for indoor applications.

7E-2. Monitoring Equipment

OZONE IN AIR

Electronic Ambient Ozone Monitor
 

a.  Shall measure the level of ozone present in 
the room where ozone equipment is located.

 

b.  The monitor shall include both visible and 
audible alarms. The EcoZone™ Model EZ-1 
portable ambient ozone analyzer by EcoSen-
sors, Inc. is recommended for use with the 
AGW-4015/4025/4045.

b-1. EcoZone™ Model EZ-1 features:

 

•  Constantly monitors work environment

 

•  O

3

 concentration shown by a multi-color 

display from green (safe) to yellow (cau-
tion) to red (danger)

 

•  No installation required

 

•  Easily understood by non-technical per-

 son nel

 

•  Field work and "walk around" analyses 

possible via power from internal re-
 charge able batteries

 

•  Compatible with EcoSensor VOC and O

3

 

sensing, monitoring, and control prod ucts

b-2. EcoZone™ Model EZ-1 specifi cations:

 

•  Range: 0.02-0.14 ppm O

3

 

 

•  Bar graph display: normally green, yellow 

at 0.05 ppm (caution), red at 0.1 ppm 
(danger)

 

•  Response time: with a few seconds of O

3

 

reaching the sensor

 

•  Accuracy: within 20% in the 0.05-0.1 ppm 

range

 

•  Recommended calibration check annually

 

•  Temperature Range: 18-37°C (65-100°F)

 

•  Measurement principle: HMOS (Heated 

Metal Oxide Semiconductor) sensor

 

•  Size: 85 x 35 x 60 mm (3 1/4" x 1 3/8" x 2 

3/8")

 

•  Weight: 154 grams (6 oz.)

 

•  Power Requirements: 12-24 volts DC 

at 300-500 mA. AC adapters available 
worldwide.

 

•  Batteries: self-contained NiMH. Ap prox i-

 mate ly 2 hour capacity. Recharged by AC 
adapter overnight.

Badge-Type Ambient Ozone Monitor
 

a.  Shall measure the level of ozone present in 
the room where ozone equipment is located.

Summary of Contents for AGW-4015

Page 1: ...GW 4015 AGW 4025 AGW 4045 Skid Mounted Ozone Sanitation Systems OWNER S MANUAL EPA Estab No 071472 CA 001 DEL OZONE SAN LUIS OBISPO CA 93401 USA 800 676 1335 Fax 805 541 8459 4 0656 Rev F 129380 12938...

Page 2: ...ng Procedures 7 4E1 Clean In Place CIP Operation 8 4E2 Facility Washdown 8 4E3 Direct Contact 8 4E4 General Water Purification 8 SECTION 5 Maintenance Service 5A Preventative Maintenance Schedule 9 5B...

Page 3: ...escribed condi tions as set forth in the owner s manual ANTIMICROBIAL CLAIMS This device has been determined acceptable for use as an ozone generating device providing sanitization and disinfection of...

Page 4: ...t contact on food products and general water sanitation disinfection 1B Specifications Ozone Output g hr 4015 4025 4045 15 25 45 Ozone Flow max scfh 13 18 30 Weight 03 4 2 4 2 4 2 Applied dose ppm Flo...

Page 5: ...AGW 4015 4025 4045 Skid Mounted Ozone Sanitation Systems 2 3A Tank System...

Page 6: ...AGW 4015 4025 4045 Skid Mounted Ozone Sanitation Systems 3 3B Tank Cleaning...

Page 7: ...AGW 4015 4025 4045 Skid Mounted Ozone Sanitation Systems 4 3C Spray System...

Page 8: ...ivates water pump and supplies power to ozone generator b Ozone Power Switch Activates ozone gener ating equipment c Injector Vacuum Gauge Indicates Vacuum of the ozone in the injector system d Vacuum...

Page 9: ...4025 4045 Water Connections AGW 4015 4025 4045 Components Water Pump 1 5 HP Heated Catalytic Ozone Destruct Mixing Tank Degas Valve Venturi Injector Flow Back Pressure Adjustment Valve Vacuum Adjustme...

Page 10: ...xt adjust the vacuum adjustment valve to read 5 in Hg 4 Multiple iterations of adjusting both the flow back pres sure valve the vacuum adjust valve may be required to achieve settings as close as poss...

Page 11: ...E 1b General Tank Sanitation See page 3 drawing 3B Wash debris and rinse the tank with clean water Connect the AGW 4015 4025 4045 to the tank and recirculate the system while spraying with any standar...

Page 12: ...ear panel c Replace the flow meter and tighten the union nut 5D Trouble Shooting also refer to Ozone Gen erator manual Knowledge of electrical applications is required for trouble shooting Contact a c...

Page 13: ...uired b Check for power at input terminals of the HV power supplies c Check ozone power relay for loose connections or faulty operation CAUTION HIGH VOLTAGE 7 000 V VII Symptom No oxygen flow through...

Page 14: ...AGW 4015 4025 4045 Skid Mounted Ozone Sanitation Systems 11...

Page 15: ...AGW 4015 4025 4045 Skid Mounted Ozone Sanitation Systems 12...

Page 16: ...monly hydrogen sulfide 7A 4 Factors Affecting Sanitation The following factors will affect the ability of ozone to effectively act as a sanitizer Type and level of contaminant Physical chemical parame...

Page 17: ...hours 5 days a week OSHA The short term exposure limit is 0 3 ppm averaged over 15 minutes The concen tration of 5 ppm ozone in air is generally accepted as Immediately Dangerous to Life or Health ID...

Page 18: ...hout risk to themselves or others around them All workers must clearly understand their responsibilities with regard to not only specific work procedures but also the need to report all hazards accide...

Page 19: ...ld log ozone monitor output Record ozone output data twice per shift maximum 12 hour shift If system does not have an automatic chart recorder record data every 4 hours regardless of shift changes See...

Page 20: ...AGW 4015 4025 4045 Skid Mounted Ozone Sanitation Systems 17...

Page 21: ...AGW 4015 4025 4045 Skid Mounted Ozone Sanitation Systems 18...

Page 22: ...D O T Shipping Classification NON REGULATED I PHYSICAL DATA Boiling Point 212 F Freezing Point 32 F Specific Gravity 1 0 Solubility in Water COMPLETE Evaporation Rate APPROX 1 Physical Form LIQUID App...

Page 23: ...prevent irritation and drying of the skin V EMERGENCY AND FIRST AID PROCEDURES Eye Contact If exposure to water containing aqueous solution of ozone causes irritation to eyes flush eyes with plenty o...

Page 24: ...he periodic exposure levels established by OSHA for worker safety through the use of DEL s ozone management technology Precautions To Be Taken In Handling Aqueous solutions of ozone in potable water s...

Page 25: ...charges for troubleshooting removal or installation of such parts b Any repair or replacement of such parts necessitated by faulty installation improper maintenance improper operation misuse abuse ne...

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