Del ozone AGW-4015 Owner'S Manual Download Page 1

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AGW-4015 / AGW-4025 / AGW-4045

Skid-Mounted Ozone Sanitation Systems

OWNER'S MANUAL

EPA Estab. No. 071472-CA-001

DEL OZONE · SAN LUIS OBISPO, CA 93401 · USA · 800-676-1335 · Fax: 805-541-8459

4-0656 Rev.F

#129380 / #129381

Summary of Contents for AGW-4015

Page 1: ...GW 4015 AGW 4025 AGW 4045 Skid Mounted Ozone Sanitation Systems OWNER S MANUAL EPA Estab No 071472 CA 001 DEL OZONE SAN LUIS OBISPO CA 93401 USA 800 676 1335 Fax 805 541 8459 4 0656 Rev F 129380 12938...

Page 2: ...ng Procedures 7 4E1 Clean In Place CIP Operation 8 4E2 Facility Washdown 8 4E3 Direct Contact 8 4E4 General Water Purification 8 SECTION 5 Maintenance Service 5A Preventative Maintenance Schedule 9 5B...

Page 3: ...escribed condi tions as set forth in the owner s manual ANTIMICROBIAL CLAIMS This device has been determined acceptable for use as an ozone generating device providing sanitization and disinfection of...

Page 4: ...t contact on food products and general water sanitation disinfection 1B Specifications Ozone Output g hr 4015 4025 4045 15 25 45 Ozone Flow max scfh 13 18 30 Weight 03 4 2 4 2 4 2 Applied dose ppm Flo...

Page 5: ...AGW 4015 4025 4045 Skid Mounted Ozone Sanitation Systems 2 3A Tank System...

Page 6: ...AGW 4015 4025 4045 Skid Mounted Ozone Sanitation Systems 3 3B Tank Cleaning...

Page 7: ...AGW 4015 4025 4045 Skid Mounted Ozone Sanitation Systems 4 3C Spray System...

Page 8: ...ivates water pump and supplies power to ozone generator b Ozone Power Switch Activates ozone gener ating equipment c Injector Vacuum Gauge Indicates Vacuum of the ozone in the injector system d Vacuum...

Page 9: ...4025 4045 Water Connections AGW 4015 4025 4045 Components Water Pump 1 5 HP Heated Catalytic Ozone Destruct Mixing Tank Degas Valve Venturi Injector Flow Back Pressure Adjustment Valve Vacuum Adjustme...

Page 10: ...xt adjust the vacuum adjustment valve to read 5 in Hg 4 Multiple iterations of adjusting both the flow back pres sure valve the vacuum adjust valve may be required to achieve settings as close as poss...

Page 11: ...E 1b General Tank Sanitation See page 3 drawing 3B Wash debris and rinse the tank with clean water Connect the AGW 4015 4025 4045 to the tank and recirculate the system while spraying with any standar...

Page 12: ...ear panel c Replace the flow meter and tighten the union nut 5D Trouble Shooting also refer to Ozone Gen erator manual Knowledge of electrical applications is required for trouble shooting Contact a c...

Page 13: ...uired b Check for power at input terminals of the HV power supplies c Check ozone power relay for loose connections or faulty operation CAUTION HIGH VOLTAGE 7 000 V VII Symptom No oxygen flow through...

Page 14: ...AGW 4015 4025 4045 Skid Mounted Ozone Sanitation Systems 11...

Page 15: ...AGW 4015 4025 4045 Skid Mounted Ozone Sanitation Systems 12...

Page 16: ...monly hydrogen sulfide 7A 4 Factors Affecting Sanitation The following factors will affect the ability of ozone to effectively act as a sanitizer Type and level of contaminant Physical chemical parame...

Page 17: ...hours 5 days a week OSHA The short term exposure limit is 0 3 ppm averaged over 15 minutes The concen tration of 5 ppm ozone in air is generally accepted as Immediately Dangerous to Life or Health ID...

Page 18: ...hout risk to themselves or others around them All workers must clearly understand their responsibilities with regard to not only specific work procedures but also the need to report all hazards accide...

Page 19: ...ld log ozone monitor output Record ozone output data twice per shift maximum 12 hour shift If system does not have an automatic chart recorder record data every 4 hours regardless of shift changes See...

Page 20: ...AGW 4015 4025 4045 Skid Mounted Ozone Sanitation Systems 17...

Page 21: ...AGW 4015 4025 4045 Skid Mounted Ozone Sanitation Systems 18...

Page 22: ...D O T Shipping Classification NON REGULATED I PHYSICAL DATA Boiling Point 212 F Freezing Point 32 F Specific Gravity 1 0 Solubility in Water COMPLETE Evaporation Rate APPROX 1 Physical Form LIQUID App...

Page 23: ...prevent irritation and drying of the skin V EMERGENCY AND FIRST AID PROCEDURES Eye Contact If exposure to water containing aqueous solution of ozone causes irritation to eyes flush eyes with plenty o...

Page 24: ...he periodic exposure levels established by OSHA for worker safety through the use of DEL s ozone management technology Precautions To Be Taken In Handling Aqueous solutions of ozone in potable water s...

Page 25: ...charges for troubleshooting removal or installation of such parts b Any repair or replacement of such parts necessitated by faulty installation improper maintenance improper operation misuse abuse ne...